arXiv · 1906.10200
Finite Interface Dissipation Phase Field Modeling of Ni-Nb under Additive Manufacturing Conditions
Abstract
During the laser powder bed fusion (L-PBF) process, the built part undergoes multiple rapid heating-cooling cycles, leading to complex microstructures with nonuniform properties. In the present work, a computational framework, which weakly couples a finite element thermal model to a non-equilibrium PF model was developed to investigate the rapid solidification microstructure of a Ni-Nb alloy during L-PBF. The framework is utilized to predict the spatial variation of the morphology and size of cellular segregation structure as well as the microsegregation in single-track melt pool microstructures obtained under different process conditions. A solidification map demonstrating the variation of microstructural features as a function of the temperature gradient and growth rate is presented. A planar to cellular transition is predicted in the majority of keyhole mode melt pools, while a planar interface is predominant in conduction mode melt pools. The predicted morphology and size of the cellular segregation structure agrees well with experimental measurements.
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Kubra Karayagiz, Luke Johnson, Raiyan Seede, Vahid Attari, Bing Zhang, Xueqin Huang, Supriyo Ghosh, Thien Duong, Ibrahim Karaman, Alaa Elwany, Raymundo Arroyave. 2019-06-24. Finite Interface Dissipation Phase Field Modeling of Ni-Nb under Additive Manufacturing Conditions. https://doi.org/10.1016/j.actamat.2019.11.057
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