A Testbed for Investigation of Selective Laser Melting at Elevated Atmospheric Pressure

David A. Griggs; Jonathan S. Gibbs; Stuart P. Baker; Ryan W. Penny; Martin C. Feldmann; A. John Hart

Home/Archive/arXiv

arXiv · 2107.01744

A Testbed for Investigation of Selective Laser Melting at Elevated Atmospheric Pressure

David A. Griggs·Jonathan S. Gibbs·Stuart P. Baker·Ryan W. Penny·Martin C. Feldmann·A. John Hart

View original source ↗Read source document ↗Export metadata ↓

Abstract

Metal additive manufacturing (AM) by laser powder bed fusion (L-PBF) builds upon fundamentals established in the field of laser welding which include the influence of gas and plume dynamics on weld depth and quality. L-PBF demands a thorough investigation of the complex thermophysical phenomena that occur where the laser interacts with the metal powder bed. In particular, melt pool turbulence and evaporation are influenced by the ambient gas chemistry and pressure. This paper presents the design and validation of high pressure laser melting (HPLM) testbed; this accommodates bare metal plate samples as well as manually-coated single powder layers, and operates at up to 300 psig. The open architecture of this testbed allows for full control of all relevant laser parameters in addition to ambient gas pressure and gas flow over the build area. Representative melt tracks and rasters on bare plate and powder are examined in order to validate system performance, and preliminary analysis concludes that pressure has a significant impact on melt pool aspect ratio. The HPLM system thus enables careful study pressure effects on processing of common L-PBF materials, and can be applied in the future to materials that are challenging to process under ambient pressure, such as those with high vapor pressures.

Explore related subjects

physics.app-ph

Keep this discovery

BibTeX RIS

David A. Griggs, Jonathan S. Gibbs, Stuart P. Baker, Ryan W. Penny, Martin C. Feldmann, A. John Hart. 2021-07-04. A Testbed for Investigation of Selective Laser Melting at Elevated Atmospheric Pressure. https://arxiv.org/abs/2107.01744

Cite the original work for its findings. Save a collection to share your selection of sources.

KEEP EXPLORING

Related papers

arXiv2026

Janus Dipoles: Fundamentals, Realizations, and Emerging Applications

The Janus dipole - featuring orthogonally oriented electric and magnetic dipoles with a 90-degree phase difference - has emerged as a powerful paradigm for wave manipulation. Unlike traditional Huygens dipoles used for directional control, this unique configuration exhibits strongly asymmetric, face-selective near-field behavior while maintaining a quasi-isotropic far-field radiation pattern. These remarkable properties make the Janus dipole an essential platform for directional wave shaping, with wide-ranging applications in on-chip photonics, quantum interactions, and wireless power transfer. This review systematically traces the rapid development of the Janus dipole from its foundational theoretical inception to its diverse implementation platforms across optical, microwave, and acoustic frequencies. In this paper, we explore the governing principles, classify realization strategies into passive Janus dipoles, active Janus dipoles, and advanced near-field coupling control, and highlight emerging frontiers. By bridging foundational electrodynamics with advanced device engineering, this paper serves as an essential reference and roadmap for researchers designing next-generation, highly integrated, and compact wave-manipulation systems.

physics.app-ph↗

arXiv2026

Scattering-robust Imaging of Azimuthal Features with Enhanced Resolution

Imaging through scattering media remains a long-standing challenge in numerous real-world applications, ranging from medical imaging to long-distance sensing. Recently, illumination consisting of a single orbital angular momentum (OAM) mode, which is structured in the azimuthal coordinate, has been shown to provide enhanced resolution for imaging objects with azimuthal features, with the resolution becoming maximum at an optimal OAM value. However, in the presence of scattering, single-mode fields, which are spatially fully coherent, cause the imaging resolution to decrease significantly due to speckle formation. In this work, we employ azimuthally partially coherent fields and experimentally demonstrate imaging of azimuthal features with enhanced resolution in the presence of scattering. We show that lower degree of azimuthal coherence in such illumination leads to increased robustness against scattering while the azimuthal structure of the illumination ensures enhanced resolution. We derive the condition for best imaging resolution, and we report increase of imaging contrast in scattering from about 7% to 50% as the illumination is changed from a single-mode fully coherent field to that of an azimuthal partially coherent field.

physics.app-ph↗

arXiv2026

Influence of magnetic fields on the performance of spin-orbit torque magnetic random-access memory

Spin-orbit torque magnetic random-access memory (SOT-MRAM) offers high speed, ultrahigh endurance, and compatibility with advanced semiconductor processes, making it a promising candidate for next-generation nonvolatile memory. However, intrinsic bias fields in magnetic tunnel junctions (MTJs), originating from reference-layer stray fields and interlayer coupling, cause asymmetric critical switching currents and increased energy consumption. Existing compensation approaches usually introduce additional magnetic layers into the MTJ stack, which increases fabrication complexity and limits wafer-scale integration. Here, we propose a bias-compensation strategy without modifying the MTJ stack by engineering local stray magnetic fields through magnetic filling materials in vertical interconnect access (VIA) channels during the back-end-of-line process. Micromagnetic simulations show that the proposed magnetic filling layer can provide the required auxiliary field for deterministic switching and significantly suppress write-current asymmetry. By optimizing the MTJ position relative to the magnetic filling structure, the write-current bias ratio is reduced from 21.6% in the conventional design to 1.3%. The approach is also applicable to in-plane magnetic anisotropy SOT-MTJs, reducing the bias ratio from 19.8% to -0.2%. Scaling analysis further demonstrates that the compensation effect remains effective when the device size is reduced to 20% of the original dimension (MTJ diameter approximately 10 nm), indicating its potential for high-density SOT-MRAM integration.

physics.app-ph↗