A Virtual Environment for Collaborative Inspection in Additive Manufacturing

Abstract

Additive manufacturing (AM) techniques have been used to enhance the design and fabrication of complex components for various applications in the medical, aerospace, energy, and consumer products industries. A defining feature for many AM parts is the complex internal geometry enabled by the printing process. However, inspecting these internal structures requires volumetric imaging, i.e., X-ray CT, leading to the well-known challenge of visualizing complex 3D geometries using 2D desktop interfaces. Furthermore, existing tools are limited to single-user systems making it difficult to jointly discuss or share findings with a larger team, i.e., the designers, manufacturing experts, and evaluation team. In this work, we present a collaborative virtual reality (VR) for the exploration and inspection of AM parts. Geographically separated experts can virtually inspect and jointly discuss data. It also supports VR and non-VR users, who can be spectators in the VR environment. Various features for data exploration and inspection are developed and enhanced via real-time synchronization. We followed usability and interface verification guidelines using Nielsen's heuristics approach. Furthermore, we conducted exploratory and semi-structured interviews with domain experts to collect qualitative feedback. Results reveal potential benefits, applicability, and current limitations. The proposed collaborative VR environment provides a new basis and opens new research directions for virtual inspection and team collaboration in AM settings.