Learning to better see the unseen: Broad-Deep Mixed Anti-Forgetting Framework for Incremental Zero-Shot Fault Diagnosis

Abstract

Zero-shot fault diagnosis (ZSFD) is capable of identifying unseen faults via predicting fault attributes labeled by human experts. We first recognize the demand of ZSFD to deal with continuous changes in industrial processes, i.e., the model's ability to adapt to new fault categories and attributes while avoiding forgetting the diagnosis ability learned previously. To overcome the issue that the existing ZSFD paradigm cannot learn from evolving streams of training data in industrial scenarios, the incremental ZSFD (IZSFD) paradigm is proposed for the first time, which incorporates category increment and attribute increment for both traditional ZSFD and generalized ZSFD paradigms. To achieve IZSFD, we present a broad-deep mixed anti-forgetting framework (BDMAFF) that aims to learn from new fault categories and attributes. To tackle the issue of forgetting, BDMAFF effectively accumulates previously acquired knowledge from two perspectives: features and attribute prototypes. The feature memory is established through a deep generative model that employs anti-forgetting training strategies, ensuring the generation quality of historical categories is supervised and maintained. The diagnosis model SEEs the UNSEEN faults with the help of generated samples from the generative model. The attribute prototype memory is established through a diagnosis model inspired by the broad learning system. Unlike traditional incremental learning algorithms, BDMAFF introduces a memory-driven iterative update strategy for the diagnosis model, which allows the model to learn new faults and attributes without requiring the storage of all historical training samples. The effectiveness of the proposed method is verified by a real hydraulic system and the Tennessee-Eastman benchmark process.