DFT and MLIP study of solute segregation to coherent and semi-coherent {\alpha}-Fe/Fe$_3$C interfaces

Abstract

Solute segregation to interfaces significantly impacts material behavior. A large majority of theoretical works focus on grain boundaries and coherent interfaces. Studies on semi-coherent interfaces are usually prohibited by the structural complexity, yielding models beyond the practical capability of density functional theory (DFT), or chemical complexity, restricted by the availability of (classical) interatomic potentials. This work investigates solute segregation to the coherent and semi-coherent $\alpha$-Fe/Fe$_3$C interface in pearlite and its effect on mechanical properties using novel universal machine learning interatomic potentials (uMLIPs). DFT calculated solution enthalpies, segregation energetics, and changes in cohesion at the coherent interface are used to benchmark several state-of-the-art uMLIPs. We find that the GRACE-2L-OAM and GRACE-2L-OMAT models most accurately reproduce the quantum-mechanical predictions. While Cu has the strongest segregation energy of $\approx$ -0.3 eV to the coherent interface among the investigated tramp and trace elements, all of them, As, Cr, Cu, Mo, Ni, P, Sb, and Sn, exhibit significantly more negative segregation values reaching below $\approx$ -1.5 eV in the presence of the misfit dislocation at the semi-coherent interface. The deepest traps are identified in the vicinity of the dislocation core, although the spatial distribution of segregation energies differs markedly among the solute species. The cohesion of the coherent interface is strongly reduced by Sb, Sn, P, and As, and only mildly by Cu, whereas Ni shows a negligible effect, and Cr and Mo slightly enhance cohesion. In contrast, all investigated solutes (except for P) tend to embrittle the semi-coherent interface, with Sn and, especially, Sb having the strongest impact in tensile tests performed in the out-of-plane direction. Abstract shortened for ArXiv.