Nonlinear Mechanics and Predictable Bifurcation of Multi-Cell Kresling Origami Chains

Abstract

Meta-structures that display axial-twist coupling can be achieved through the emerging kinematics in Kresling origami patterns. A central challenge in these structures is understanding their nonlinear mechanical behaviour, specifically their equilibrium branches and bifurcation diagrams. This involves identifying relationships between desired responses and the geometric variables that define the design space, including the Kresling polygon count, initial twist angle, height, radius, and crease lengths. As the number of constituent units increases in an n-layer chain, we track complex equilibrium branches extending into the post-critical regime under successive instabilities, including branch-point bifurcations and limit-point instabilities. This work begins by establishing the relationship between the geometric design variables and the response curves of the assembled chain by modelling the crease lines as axial-load-carrying elements. Subsequently, equilibrium branches and instabilities are systematically investigated via continuation and bifurcation analysis, beginning with the single-layer system and progressively extending to two- and three-layer configurations. Finally, a generalisation strategy is proposed to extend these findings to an n-layer Kresling chain. This strategy enables the predictive construction of equilibrium paths and the inverse design of multi-layer meta-structures, using prescribed critical points to control post-critical behaviour. It provides a foundation for the inverse design and optimisation of architected mechanical metamaterials with programmable responses.