Reaction-Network-Level Discovery of Ammonia Synthesis Catalysts via Ten-Million-Scale Generative Exploration

Abstract

Catalyst discovery for ammonia synthesis is inherently a reaction-network challenge because catalytic performance is governed not by a single adsorbed intermediate, but by a surface's orchestrated compatibility with multiple distinct intermediates across competing dissociative and associative pathways. However, navigating ultra-large chemical spaces under such multi-intermediate constraints remains a formidable bottleneck for conventional screening workflows. Here, we report a reaction-network-level catalyst discovery framework driven by ten-million-scale generative exploration. By coupling adsorbate-specific generative Transformers with high-throughput machine learning potentials, we systematically map the structure-property landscapes of four critical intermediates (N*, NH*, NNH*, and HNNH*). Scale-dependent overlap analysis shows that the full four-intermediate compatibility space remains strongly under-sampled at conventional 105-106 generative scales, emerging exclusively under ten-million-scale exploration. By generating approximately 15 million configurations per adsorbate, followed by structural compression and machine-learning-potential predictions, we identified 279 highly potential target materials. This sparse compatibility space successfully recovers traditional Fe- and Ru-based motifs while uncovering previously unexplored catalyst families. Representative DFT calculations validate pathway-dependent mechanisms: Fe-V emerges as a dissociative-pathway lead by significantly lowering the initial N2 dissociation barrier, whereas Al-Pd-Zr efficiently stabilizes associative intermediates as an associative-pathway lead. These findings establish multi-intermediate reaction-network compatibility as a robust criterion for discovering advanced catalysts from multi-million generative chemical spaces.