Fabric Phononic Crystals for Passive Vibration Control

Abstract

Weaving patterns in fabrics, traditionally used for aesthetic purposes, present a largely untapped opportunity to create metamaterials that serve as passive layers for sensing, filtering, and signal processing. However, the hierarchical architecture of fabrics makes structural design and wave prediction challenging. Here, we establish fully woven fabrics as phononic crystals that passively filter and route elastic vibrations. Using double weaving, we integrate a soft cotton weave with stiff woven copper inclusions to form periodic fabric lattices with engineered dispersion. A multiscale modeling framework that combines homogenization of weave blocks with an effective-property macroscale model enables computationally efficient design of phononic crystals. Simulations and experiments confirm a pronounced phononic bandgap for out-of-plane vibrations in a finite fabric crystal, while an equivalent pure cotton weave shows no band suppression in the corresponding frequency range. Building on the same platform, we realize a fully woven higher-order topological insulator. Modal analysis and transmission measurements reveal in-gap edge states and localized corner states. These results show that phononic bandgaps and topological states can be directly encoded through weaving patterns and material contrast, enabling passive vibration management layers and multifunctional waveguiding fabrics for sensing, haptic interfaces, robotics, and noise mitigation.