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Alexander Fay

Publications and source records attributed to Alexander Fay.

At least 37 records · Page 2Linked to original sources

Integrating Ontology Design with the CRISP-DM in the context of Cyber-Physical Systems Maintenance

In the following contribution, a method is introduced that integrates domain expert-centric ontology design with the Cross-Industry Standard Process for Data Mining (CRISP-DM). This approach aims to efficiently build an application-specific ontology tailored to the corrective maintenance of Cyber-Physical Systems (CPS). The proposed method is divided into three phases. In phase one, ontology requirements are systematically specified, defining the relevant knowledge scope. Accordingly, CPS life cycle data is contextualized in phase two using domain-specific ontological artifacts. This formalized domain knowledge is then utilized in the CRISP-DM to efficiently extract new insights from the data. Finally, the newly developed data-driven model is employed to populate and expand the ontology. Thus, information extracted from this model is semantically annotated and aligned with the existing ontology in phase three. The applicability of this method has been evaluated in an anomaly detection case study for a modular process plant.

cs.AI↗

Integration of Domain Expert-Centric Ontology Design into the CRISP-DM for Cyber-Physical Production Systems

In the age of Industry 4.0 and Cyber-Physical Production Systems (CPPSs) vast amounts of potentially valuable data are being generated. Methods from Machine Learning (ML) and Data Mining (DM) have proven to be promising in extracting complex and hidden patterns from the data collected. The knowledge obtained can in turn be used to improve tasks like diagnostics or maintenance planning. However, such data-driven projects, usually performed with the Cross-Industry Standard Process for Data Mining (CRISP-DM), often fail due to the disproportionate amount of time needed for understanding and preparing the data. The application of domain-specific ontologies has demonstrated its advantageousness in a wide variety of Industry 4.0 application scenarios regarding the aforementioned challenges. However, workflows and artifacts from ontology design for CPPSs have not yet been systematically integrated into the CRISP-DM. Accordingly, this contribution intends to present an integrated approach so that data scientists are able to more quickly and reliably gain insights into the CPPS. The result is exemplarily applied to an anomaly detection use case.

cs.AI↗

A Formal Model for Artificial Intelligence Applications in Automation Systems

The integration of Artificial Intelligence (AI) into automation systems has the potential to enhance efficiency and to address currently unsolved existing technical challenges. However, the industry-wide adoption of AI is hindered by the lack of standardized documentation for the complex compositions of automation systems, AI software, production hardware, and their interdependencies. This paper proposes a formal model using standards and ontologies to provide clear and structured documentation of AI applications in automation systems. The proposed information model for artificial intelligence in automation systems (AIAS) utilizes ontology design patterns to map and link various aspects of automation systems and AI software. Validated through a practical example, the model demonstrates its effectiveness in improving documentation practices and aiding the sustainable implementation of AI in industrial settings.

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Unambiguous Interpretation of IEC 60848 GRAFCET based on a Literature Review

IEC 60848 GRAFCET is a standardized, graphical specification language for control functions. Because of the semiformal nature of IEC 60848, the details of specifications created with GRAFCET can be interpreted in different ways, possibly leading to faulty implementations. These ambiguities have been partially addressed in existing literature, but solved in different manners. Based on a literature review, this work aims at providing an overview of existing interpretations and, based on that, proposes a comprehensive interpretation algorithm for IEC 60848, which takes all relevant ambiguities from the literature review into account.

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Structural Analysis of GRAFCET Control Specifications

The graphical modeling language GRAFCET is used as a formal specification language in industrial control design. This paper proposes a structural analysis that approximates the variable values of GRAFCET to allow verification on specification level. GRAFCET has different elements resulting in concurrent behavior, which in general results in a large state space for analyses like model checking. The proposed analysis approach approximates that state space and takes into consideration the entire set of GRAFCET elements leading to concurrent behavior. The analysis consists of two parts: We present an algorithm analyzing concurrent steps to approximate the step variables and we adapt analysis means from the field of Petri nets to approximate internal and output variables. The proposed approach is evaluated using an industrial-sized example to demonstrate that the analysis is capable of verifying behavioral errors and is not limited by the specification size of practical plants.

cs.LO↗

Coordinating Cooperative Perception in Urban Air Mobility for Enhanced Environmental Awareness

The trend for Urban Air Mobility (UAM) is growing with prospective air taxis, parcel deliverers, and medical and industrial services. Safe and efficient UAM operation relies on timely communication and reliable data exchange. In this paper, we explore Cooperative Perception (CP) for Unmanned Aircraft Systems (UAS), considering the unique communication needs involving high dynamics and a large number of UAS. We propose a hybrid approach combining local broadcast with a central CP service, inspired by centrally managed U-space and broadcast mechanisms from automotive and aviation domains. In a simulation study, we show that our approach significantly enhances the environmental awareness for UAS compared to fully distributed approaches, with an increased communication channel load, which we also evaluate. These findings prompt a discussion on communication strategies for CP in UAM and the potential of a centralized CP service in future research.

cs.NI↗

Toward a Mapping of Capability and Skill Models using Asset Administration Shells and Ontologies

In order to react efficiently to changes in production, resources and their functions must be integrated into plants in accordance with the plug and produce principle. In this context, research on so-called capabilities and skills has shown promise. However, there are currently two incompatible approaches to modeling capabilities and skills. On the one hand, formal descriptions using ontologies have been developed. On the other hand, there are efforts to standardize submodels of the Asset Administration Shell (AAS) for this purpose. In this paper, we present ongoing research to connect these two incompatible modeling approaches. Both models are analyzed to identify comparable as well as dissimilar model elements. Subsequently, we present a concept for a bidirectional mapping between AAS submodels and a capability and skill ontology. For this purpose, two unidirectional, declarative mappings are applied that implement transformations from one modeling approach to the other - and vice versa.

cs.SE↗

A SysML Profile for the Standardized Description of Processes during System Development

A key aspect in creating models of production systems with the use of model-based systems engineering (MBSE) lies in the description of system functions. These functions shouldbe described in a clear and standardized manner.The VDI/VDE 3682 standard for Formalised Process De-scription (FPD) provides a simple and easily understandable representation of processes. These processes can be conceptualized as functions within the system model, making the FPD particularly well-suited for the standardized representation ofthe required functions. Hence, this contribution focuses on thedevelopment of a Domain-Specific Modeling Language(DSML) that facilitates the integration of VDI/VDE 3682 into the Systems Modeling Language (SysML). The presented approach not onlyextends classical SysML with domain-specific requirements but also facilitates model verification through constraints modeled in Object Constraint Language (OCL). Additionally, it enables automatic serialization of process descriptions into the Extensible Markup Language (XML) using the Velocity Template Language (VTL). This serialization enables the use of process modeling in applications outside of MBSE. The approach was validated using an collar screwing use case in the major component assembly in aircraft production.

cs.SE↗

Automated Process Planning Based on a Semantic Capability Model and SMT

In research of manufacturing systems and autonomous robots, the term capability is used for a machine-interpretable specification of a system function. Approaches in this research area develop information models that capture all information relevant to interpret the requirements, effects and behavior of functions. These approaches are intended to overcome the heterogeneity resulting from the various types of processes and from the large number of different vendors. However, these models and associated methods do not offer solutions for automated process planning, i.e. finding a sequence of individual capabilities required to manufacture a certain product or to accomplish a mission using autonomous robots. Instead, this is a typical task for AI planning approaches, which unfortunately require a high effort to create the respective planning problem descriptions. In this paper, we present an approach that combines these two topics: Starting from a semantic capability model, an AI planning problem is automatically generated. The planning problem is encoded using Satisfiability Modulo Theories and uses an existing solver to find valid capability sequences including required parameter values. The approach also offers possibilities to integrate existing human expertise and to provide explanations for human operators in order to help understand planning decisions.

cs.AI↗

Cost Optimized Scheduling in Modular Electrolysis Plants

In response to the global shift towards renewable energy resources, the production of green hydrogen through electrolysis is emerging as a promising solution. Modular electrolysis plants, designed for flexibility and scalability, offer a dynamic response to the increasing demand for hydrogen while accommodating the fluctuations inherent in renewable energy sources. However, optimizing their operation is challenging, especially when a large number of electrolysis modules needs to be coordinated, each with potentially different characteristics. To address these challenges, this paper presents a decentralized scheduling model to optimize the operation of modular electrolysis plants using the Alternating Direction Method of Multipliers. The model aims to balance hydrogen production with fluctuating demand, to minimize the marginal Levelized Cost of Hydrogen (mLCOH), and to ensure adaptability to operational disturbances. A case study validates the accuracy of the model in calculating mLCOH values under nominal load conditions and demonstrates its responsiveness to dynamic changes, such as electrolyzer module malfunctions and scale-up scenarios.

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Systematic Comparison of Software Agents and Digital Twins: Differences, Similarities, and Synergies in Industrial Production

To achieve a highly agile and flexible production, it is envisioned that industrial production systems gradually become more decentralized, interconnected, and intelligent. Within this vision, production assets collaborate with each other, exhibiting a high degree of autonomy. Furthermore, knowledge about individual production assets is readily available throughout their entire life-cycles. To realize this vision, adequate use of information technology is required. Two commonly applied software paradigms in this context are Software Agents (referred to as Agents) and Digital Twins (DTs). This work presents a systematic comparison of Agents and DTs in industrial applications. The goal of the study is to determine the differences, similarities, and potential synergies between the two paradigms. The comparison is based on the purposes for which Agents and DTs are applied, the properties and capabilities exhibited by these software paradigms, and how they can be allocated within the Reference Architecture Model Industry 4.0. The comparison reveals that Agents are commonly employed in the collaborative planning and execution of production processes, while DTs typically play a more passive role in monitoring production resources and processing information. Although these observations imply characteristic sets of capabilities and properties for both Agents and DTs, a clear and definitive distinction between the two paradigms cannot be made. Instead, the analysis indicates that production assets utilizing a combination of Agents and DTs would demonstrate high degrees of intelligence, autonomy, sociability, and fidelity. To achieve this, further standardization is required, particularly in the field of DTs.

cs.SE↗

Representing Timed Automata and Timing Anomalies of Cyber-Physical Production Systems in Knowledge Graphs

Model-Based Anomaly Detection has been a successful approach to identify deviations from the expected behavior of Cyber-Physical Production Systems. Since manual creation of these models is a time-consuming process, it is advantageous to learn them from data and represent them in a generic formalism like timed automata. However, these models - and by extension, the detected anomalies - can be challenging to interpret due to a lack of additional information about the system. This paper aims to improve model-based anomaly detection in CPPS by combining the learned timed automaton with a formal knowledge graph about the system. Both the model and the detected anomalies are described in the knowledge graph in order to allow operators an easier interpretation of the model and the detected anomalies. The authors additionally propose an ontology of the necessary concepts. The approach was validated on a five-tank mixing CPPS and was able to formally define both automata model as well as timing anomalies in automata execution.

cs.AI↗

A Control Flow based Static Analysis of GRAFCET using Abstract Interpretation

The graphical modeling language GRAFCET is used as a formal specification language in industrial control design. This paper proposes a static analysis approach based on the control flow of GRAFCET using abstract interpretation to allow verification on specification level. GRAFCET has different elements leading to concurrent behavior, which in general results in a large state space. To get precise results and reduce the state space, we propose an analysis suitable for GRAFCET instances without concurrent behavior. We point out how to check for the absence of concurrency and present a flow-sensitive analysis for these GRAFCET instances. The proposed approach is evaluated on an industrial-sized example.

cs.PL↗

A Graphical Modeling Language for Artificial Intelligence Applications in Automation Systems

Artificial Intelligence (AI) applications in automation systems are usually distributed systems whose development and integration involve several experts. Each expert uses its own domain-specific modeling language and tools to model the system elements. An interdisciplinary graphical modeling language that enables the modeling of an AI application as an overall system comprehensible to all disciplines does not yet exist. As a result, there is often a lack of interdisciplinary system understanding, leading to increased development, integration, and maintenance efforts. This paper therefore presents a graphical modeling language that enables consistent and understandable modeling of AI applications in automation systems at system level. This makes it possible to subdivide individual subareas into domain specific subsystems and thus reduce the existing efforts.

cs.AI↗

A Capability and Skill Model for Heterogeneous Autonomous Robots

Teams of heterogeneous autonomous robots become increasingly important due to their facilitation of various complex tasks. For such heterogeneous robots, there is currently no consistent way of describing the functions that each robot provides. In the field of manufacturing, capability modeling is considered a promising approach to semantically model functions provided by different machines. This contribution investigates how to apply and extend capability models from manufacturing to the field of autonomous robots and presents an approach for such a capability model.

cs.AI↗

Toward a Generic Mapping Language for Transformations between RDF and Data Interchange Formats

While there exist approaches to integrate heterogeneous data using semantic models, such semantic models can typically not be used by existing software tools. Many software tools - especially in engineering - only have options to import and export data in more established data interchange formats such as XML or JSON. Thus, if an information which is included in a semantic model needs to be used in a such a software tool, automatic approaches for mapping semantic information into an interchange format are needed. We aim to develop a generic mapping approach that allows users to create transformations of semantic information into a data interchange format with an arbitrary structure which can be defined by a user. This mapping approach is currently being elaborated. In this contribution, we report our initial steps targeted to transformations from RDF into XML. At first, a mapping language is introduced which allows to define automated mappings from ontologies to XML. Furthermore, a mapping algorithm capable of executing mappings defined in this language is presented. An evaluation is done with a use case in which engineering information needs to be used in a 3D modeling tool.

cs.DB↗

Modeling and Executing Production Processes with Capabilities and Skills using Ontologies and BPMN

Current challenges of the manufacturing industry require modular and changeable manufacturing systems that can be adapted to variable conditions with little effort. At the same time, production recipes typically represent important company know-how that should not be directly tied to changing plant configurations. Thus, there is a need to model general production recipes independent of specific plant layouts. For execution of such a recipe however, a binding to then available production resources needs to be made. In this contribution, select a suitable modeling language to model and execute such recipes. Furthermore, we present an approach to solve the issue of recipe modeling and execution in modular plants using semantically modeled capabilities and skills as well as BPMN. We make use of BPMN to model \emph{capability processes}, i.e. production processes referencing abstract descriptions of resource functions. These capability processes are not bound to a certain plant layout, as there can be multiple resources fulfilling the same capability. For execution, every capability in a capability process is replaced by a skill realizing it, effectively creating a \emph{skill process} consisting of various skill invocations. The presented solution is capable of orchestrating and executing complex processes that integrate production steps with typical IT functionalities such as error handling, user interactions and notifications. Benefits of the approach are demonstrated using a flexible manufacturing system.

cs.SE↗

A Mapping Approach to Convert MTPs into a Capability and Skill Ontology

Being able to quickly integrate new equipment and functions into an existing plant is a major goal for both discrete and process manufacturing. But currently, these two industry domains use different approaches to achieve this goal. While the Module Type Package (MTP) is getting more and more adapted in practical applications of process manufacturing, so-called skill-based manufacturing approaches are favored in the context of discrete manufacturing. The two approaches are incompatible because their models feature different contents and they use different technologies. This contribution provides a comparison of the MTP with a skill-based approach as well as an automated mapping that can be used to transfer the contents of an MTP into a skill ontology. Through this mapping, an MTP can be semantically lifted in order to apply functions like querying or reasoning. Furthermore, machines that were previously described using two incompatible models can now be used in one production process.

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