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Andrea Bachmaier

Publications and source records attributed to Andrea Bachmaier.

At least 19 recordsLinked to original sources

Synthesis of hard magnetic α-MnBi phase by high pressure torsion and field assisted annealing

Bulk composites using powder blends of Mn and Bi with equal atomic ratios are consolidated and severely deformed by high-pressure torsion (HPT). Subsequent annealing treatments lead to the formation of the ferromagnetic and rare-earth free hard magnetic α-MnBi phase. The initial phase formation is studied by in-situ high-energy XRD annealing experiments showing a beneficial influence of HPT-deformation on the amount of α-MnBi. The nucleation sites are strongly increased, thus the volumetric α-MnBi phase content exceeds 50 vol.%. A lower HPT-pressure of 2 GPa is found to be preferred over 5 GPa to obtain high α-MnBi contents. Annealing is done with or without applying an external magnetic field. Additionally, influences of the HPT-induced shear deformation are discussed and correlated with preferred diffusion path ways fostering the formation of anisotropic α-MnBi phase.

cond-mat.mtrl-sci

Magnetic Materials via High-Pressure Torsion of Powders

Magnets are key materials for the electrification of mobility and also for the generation and transformation of electric energy. Research and development in recent decades lead to high performance magnets, which require a finely tuned microstructure to serve applications with ever increasing requirements. Besides optimizing already known materials and the search on novel material combinations, an increasing interest in unconventional processing techniques and the utilization of magnetic concepts is apparent. Severe plastic deformation (SPD), in particular by high-pressure torsion (HPT) is a versatile and suitable method to manufacture microstructures not attained so far, but entitling different magnetic coupling mechanisms fostering magnetic properties. In this work, we review recent achievements obtained by HPT on soft and hard magnetic materials, focusing on powder as starting materials. Furthermore, we give specific attention to the formation of magnetic composites and highlight the opportunities of powder starting materials for HPT to exploit magnetic interaction mechanism.

cond-mat.mtrl-sci

Exchange Bias Demonstrated in Bulk Nanocomposites Processed by High Pressure Torsion

Ferromagnetic (Fe or Fe20Ni80) and antiferromagnetic (NiO) phases were deformed by high pressure torsion, a severe plastic deformation technique, to manufacture bulk sized nanocomposites and demonstrate an exchange bias, which has been reported predominantly for bilayer thin films. High pressure torsion deformation at elevated temperatures proved to be the key to obtain homogeneous bulk nanocomposites. X-ray diffraction investigations detected nanocrystallinity of the ferromagnetic and antiferromagnetic phases. Furthermore, an additional phase was identified by X-ray diffraction, which formed during deformation at elevated temperatures through the reduction of NiO by Fe. Depending on the initial powder composition of Fe50NiO50 or Fe10Ni40NiO50 the new phase was magnetite or maghemite, respectively. Magnetometry measurements demonstrated an exchange bias in the high pressure torsion processed bulk nanocomposites. Additionally, a tailoring of magnetic parameters was demonstrated by the application of different strains or post-process annealing. A correlation between the amount of applied strain and exchange bias was found. The increase of exchange bias through applied strain was related to the microstructural refinement of the nanocomposite. The nanocrystalline maghemite was considered to have a crucial impact on the observed changes of exchange bias through applied strain.

cond-mat.mtrl-sci

Manufacturing of Textured Bulk Fe-SmCo$_{5}$ Magnets by Severe Plastic Deformation

Exchange-coupling between soft- and hard-magnetic phases plays an important role in the engineering of novel magnetic materials. To achieve exchange coupling, a two-phase microstructure is necessary. This interface effect is further enhanced if both phase dimensions are reduced to the nanometer scale. At the same time, it is challenging to obtain large sample dimensions. In this study, powder blends and ball-milled powder blends of Fe-SmCo$_{5}$ are consolidated and are deformed by high-pressure torsion (HPT), as this technique allows us to produce bulk magnetic materials of reasonable sizes. Additionally, the effect of severe deformation by ball-milling and severe plastic deformation by HPT on exchange coupling in Fe-SmCo$_{5}$ composites is investigated. Due to the applied shear deformation, it is possible to obtain a texture in both phases, resulting in an anisotropic magnetic behavior and an improved magnetic performance.

cond-mat.mtrl-sci

Oxide-stabilized microstructure of severe plastically deformed CuCo alloys

Nanocrystalline materials are well known for their beneficial mechanical and physical properties. However, it is of utmost importance to stabilize the microstructure at elevated temperatures to broaden the window of application e.g. by pinning grain boundaries through impurities or oxides. CuCo alloys, severe plastically deformed using high-pressure torsion, were used to investigate the evolution of oxides upon annealing. These investigations were performed using electron microscopy, synchrotron high-energy X-ray scattering and atom probe tomography. Monitoring the evolution of oxides by in-situ small angle scattering investigations indicates the growth of primary oxides as well as the formation of another species of oxide at elevated temperatures. Slightly different coarsening can be observed in heat-treated samples, which can be traced back to the influence of different oxide amounts. The initially supersaturated CuCo matrix changes by the decomposition process as well as Co- and Cu-based oxides formation and growth. It has been found that the major number of oxides which are present after annealing, can already be found in the starting materials.

cond-mat.mtrl-sci

Soft Magnetic Properties of Ultra-Strong and Nanocrystalline Pearlitic Wires

The paper describes the capability of magnetic softening of a coarse grained bulk material by a severe deformation technique. Connecting the microstructure with magnetic properties, the coercive field decreases dramatically for grains smaller than the magnetic exchange length. This makes the investigation of soft magnetic properties of severely drawn pearlitic wires very interesting. With the help of the starting two phase microstructure, it is possible to substantially refine the material, which allows the investigation of magnetic properties for nanocrystalline bulk material. Compared to the coarse grained initial, pearlitic state, the coercivities of the highly deformed wires decrease while the saturation magnetization values increase, even beyond the value expectable from the individual constituents. The lowest coercivity in the drawn state is found to be 520 A m for a wire of 24 um thickness and an annealing treatment has a further positive effect on it. The decreasing coercivity is discussed in the framework of two opposing models: grain refinement on the one hand and dissolution of cementite on the other hand. Auxiliary measurements give a clear indication for the latter model, delivering a sufficient description of the observed evolution of magnetic properties.

cond-mat.mtrl-sci

Nanocrystalline FeCr alloys synthesised by severe plastic deformation -- a potential material for exchange bias and enhanced magnetostriction

This work gives insights into processing and characterisation of bulk nanocrystalline FeCr materials. The investigated FeCr alloys, consisting of 30, 50 and 70 at.% ferromagnetic Fe and remaining anti-ferromagnetic Cr, are processed by arc melting and subsequent severe plastic deformation by high pressure torsion. The physical similarities between elemental Fe and Cr in combination with the nanocrystalline structure of the as-deformed alloys, necessitates advanced characterisation techniques for the as-deformed state: In-situ annealing synchrotron X-ray diffraction measurements as well as electron microscopy experiments are linked to magnetostrictive measurements and reveal a single phase microstructure. Surprisingly, the nanocrystalline FeCr alloys remain supersaturated solid solutions upon annealing above 500°C, meaning a decomposition in a FeCr nanocomposite is suppressed. For the chosen annealing conditions grain growth is faster than decomposition and enhanced magnetostrictive values are found compared to materials in the as-deformed state.

cond-mat.mtrl-sci

Sampling the Cu-Fe-Co phase diagram by severe plastic deformation for enhanced soft magnetic properties

Initial powder mixtures of Cu, Fe and Co are exposed to severe plastic deformation by high-pressure torsion to prepare solid solutions. A broad range of compositions is investigated, whereas this study aims at the synthesis of soft magnetic materials and therefore at the formation of a homogeneous and nanocrystalline microstructure. For intermediate ferromagnetic contents, high-pressure torsion at room temperature yields single-phase supersaturated solid solutions. For higher ferromagnetic contents, two consecutive steps of high-pressure torsion deformation at different temperatures yield the desired nanocrystalline microstructure. Depending on the Co-to-Fe-ratio, either a single-phase supersaturated solid solution or a nanocomposite forms. The composite exhibits an enhanced magnetic moment, indicating the formation of a (Fe,Co)-alloy upon severe plastic deformation. Soft magnetic properties are verified for large Co-to-Fe-ratios and this microstructure is found to remain stable up to 400 °C.

cond-mat.mtrl-sci

On the magnetic nanostructure of a Co-Cu alloy processed by high-pressure torsion

In this study, a preparation route of Co-Cu alloys with soft magnetic properties by high-pressure torsion deformation is introduced. Nanocrystalline, supersaturated single-phase microstructures are obtained after deformation of Co-Cu alloys, which are prepared from an initial powder mixture with Co-contents above 70 wt.%. Isochronal annealing treatments up to 400°C further reveal a remarkable microstructural stability. Only at 600°C, the supersaturated phase decomposes into two fcc-phases. The coercivity, measured by SQUID as a function of annealing temperature, remains significantly below the value for bulk-Co in all states investigated. In order to understand the measured magnetic properties in detail, a quantitative analysis of the magnetic microstructure is carried out by magnetic force microscopy and correlated to the observed changes in coercivity. Our results show that the rising coercivity can be explained by a magnetic hardening effect occurring in context with spinodal decomposition.

cond-mat.mtrl-sci

Strain Induced Anisotropic Magnetic Behaviour and Exchange Coupling Effect in Fe-SmCo$_{5}$ Permanent Magnets Generated by High Pressure Torsion

High-pressure torsion (HPT), a technique of severe plastic deformation (SPD), is shown as a promising processing method for exchange-spring magnetic materials in bulk form. Powder mixtures of Fe and SmCo$_{5}$ are consolidated and deformed by HPT exhibiting sample dimensions of several millimetres, being essential for bulky magnetic applications. The structural evolution during HPT deformation of Fe-SmCo$_{5}$ compounds at room- and elevated- temperatures of chemical compositions consisting of 87, 47, 24 and 10 wt.% Fe is studied and microstructurally analysed. Electron microscopy and synchrotron X-ray diffraction reveal a dual-phase nanostructured composite for the as-deformed samples with grain refinement after HPT deformation. SQUID magnetometry measurements show hysteresis curves of an exchange coupled nanocomposite at room temperature, while for low temperatures a decoupling of Fe and SmCo$_{5}$ is observed. Furthermore, exchange interactions between the hard- and soft-magnetic phase can explain a shift of the hysteresis curve. Strong emphasis is devoted to the correlation between the magnetic properties and the evolving nano-structure during HPT deformation, which is conducted for a 1:1 composition ratio of Fe to SmCo$_{5}$. SQUID magnetometry measurements show an increasing saturation magnetisation for increasing strain $γ$ and a maximum of the coercive field strength at a shear strain of $γ$ = 75.

cond-mat.mtrl-sci

In situ AC-hysteresis measurements of SPD-processed Cu20(Fe15Co85)80

The changes of magnetic properties upon heat treatment of a metastable supersaturated solid solution processed by severe plastic deformation are investigated by in-situ AC-hysteresis measurements. Data are analyzed in the framework of dynamic loss theory, with correlative investigations of the microstructural properties. The evolution of hysteresis upon annealing points out that the single-phase supersaturated solid solution remains stable up to 400°C, then hindering of domain wall motion sets in at this temperature. At 600°C, a multi phase microstructure is present, causing a significant increase in coercivity.

cond-mat.mtrl-sci

Processing of nanostructured bulk Fe-Cr alloys by severe plastic deformation

The processing of binary alloys consisting of ferromagnetic Fe and antiferromagnetic Cr by severe plastic deformation (SPD) with different chemical compositions has been investigated. Although the phase diagram exhibits a large gap in the thermodynamical equilibrium at lower temperatures, it is shown that techniques based on SPD help to overcome common processing limits. Different processing routes including initial ball milling (BM) and arc melting (AM) and a concatenation with annealing treatments prior to high-pressure torsion (HPT) deformation are compared in this work. Investigation of the deformed microstructures by electron microscopy and synchrotron X-ray diffraction reveal homogeneous, nanocrystalline microstructures for HPT deformed AM alloys. HPT deformation of powder blends and BM powders leads to an exorbitant increase in hardness or an unusual fast formation of a $σ$-phase and therefore impede successful processing.

cond-mat.mtrl-sci

Effect of Carbon in Severe Plastically Deformed Metals

In the last decades severe plastic deformation techniques have gained increasing interest as they allow the production of bulk nanostructured materials with superior mechanical and functional properties. However, because of mechanically induced grain boundary migration, the achievable grain size reduction is not indefinite but tends to stagnate once sufficient strain has been applied. Consequently, addition of solute elements or second phase particles offers the possibility to access the true nanocrystalline regime. Due to their low solubility and high mobility, interstitial elements are extremely effective at subduing boundary migration. Herein the effect of carbon on grain refinement and the resulting mechanical properties are summarized. As carbon may not only be added as graphite but could also be introduced in other forms or as allotropes such as nanotubes, nanodiamonds, or carbides, the respective advantages and problems associated with it are the center of discussion. Independent of the strategy used, strength levels hardly achievable with other alloying elements can be obtained. Moreover, as carbon does not have a negative effect on grain boundary cohesion, despite the enormous strength levels even ductility and toughness can be widely maintained.

cond-mat.mtrl-sci

On the reinforcement homogenization in CNT/metal matrix composites during severe plastic deformation

Carbon nanotube (CNT)-reinforced nickel matrix composites with different concentrations were processed by high pressure torsion (HPT). We thoroughly characterized the CNT agglomerates' spatial arrangement at different stages of deformation in order to extract information valuable for the optimization of the processing parameters and to elucidate the mechanisms involved during the processing of particle reinforced metal matrix composites by HPT. From the electron micrographs taken on the radial direction with increasing equivalent strains, we observed that CNT agglomerates debond by relative sliding between CNT during HPT, becoming spherical at higher stages of deformation. Furthermore, we introduced a model for the prediction of the minimum strain required for a homogeneous distribution of a second phase during HPT, which can be correlated to the material's three-dimensional structure and agrees well with the experimental data.

cond-mat.mtrl-sci

Influence of Processing Parameters on the Mechanical Properties of HPT-Deformed Nickel Carbon Nanotube Composites

Nickel carbon nanotube composites with varying amounts of carbon nanotubes are deformed by high pressure torsion at different deformation temperatures to high strains, where no further refinement of the Nickel matrix microstructure is observed. Mean Nickel grain sizes increase with increasing HPT deformation temperature, while the size of the carbon nanotube agglomerates is significantly reduced. Additionally, the distribution of the agglomerates in the metal matrix becomes more homogenous. To investigate the mechanical performance of the HPT deformed composites, uniaxial tensile and compression tests are conducted. Depending on the HPT deformation temperature and the resulting microstructure, either brittle or ductile fracture occurs. Increased HPT deformation temperatures induce a decrease in the anisotropy of the mechanical properties, mainly caused by a shrinking of the carbon nanotube agglomerates. It is shown, that tuning the HPT deformation temperature is the key for optimizing both the microstructure and the mechanical performance.

cond-mat.mtrl-sci

Study of the structural defects on carbon nanotubes in metal matrix composites processed by severe plastic deformation

Carbon nanotubes (CNT) have been recently proposed as stabilizers against grain growth that can happen even at low temperature inputs in nano-crystalline and ultrafine-grained materials obtained by severe plastic deformation. In this study, we analyzed the evolution of the structural defects on the nanotubes in CNT-reinforced nickel matrix composites with different reinforcement weight fractions. The composites were processed by high pressure torsion, and we used Raman spectroscopy as the main characterization technique. The results indicate that for CNT subjected to highly energetic processing, it is not sufficient to analyze only the ID/IG ratio (as proposed in the available literature), but it is also necessary to evaluate the shifting of the G band, which traces the amorphization trajectory undergone by the CNT. Furthermore, we observed that the deformation suffered by the CNT is related to the accumulated strain and varies with the partial CNT fractions of these composites. This is related to their capacity to withstand the plastic strain that occurs during deformation. In addition, the defective state reaches a saturation before achieving the saturation in the microstructural refinement. These results will help to efficiently optimize the processing of this type of engineering composites.

cond-mat.mtrl-sci

High-Pressure Torsion Deformation Induced Phase Transformations and Formations: New Material Combinations and Advanced Properties

Heavy plastic shear deformation at relatively low homologous temperatures is called high-pressure torsion (HPT) deformation, which is one method of severe plastic deformation (SPD). The aim of the paper is to give an overview of a new processing approach which permits the generation of innovative metastable materials and novel nanocomposites by HPT deformation. Starting materials can be either coarse-grained multi-phase alloys, a mixture of different elemental powders or any other combination of multiphase solid starting materials. After HPT processing, the achievable microstructures are similar to the ones generated by mechanical alloying. Nevertheless, one advantage of the HPT process is that bulk samples of the different types of metastable materials and nanocomposites are obtained directly during HPT deformation. It will be shown that different material combinations can be selected and materials with tailored properties, or in other words, materials designed for specific applications and the thus required properties, can be synthesized. Areas of application for these new materials range from hydrogen storage to materials resistant to harsh radiation environments.

cond-mat.mtrl-sci

Intermixing of Fe and Cu on the atomic scale by high-pressure torsion as revealed by DC- and AC-SQUID susceptometry and atom probe tomography

The capability of high-pressure torsion on the preparation of supersaturated solid solutions, consisting of Cu-14Fe (wt.%), is studied. From microstructural investigations a steady state is obtained with nanocrystalline grains. The as-deformed state is analyzed with atom probe tomography, revealing an enhanced solubility and the presence of Fe-rich particles. The DC-hysteresis loop shows suppressed long range interactions in the as-deformed state and evolves towards a typical bulk hysteresis loop when annealed at 500°C. AC-susceptometry measurements of the as-deformed state reveal the presence of a superparamagnetic blocking peak, as well as a magnetic frustrated phase, whereas the transition of the latter follows the Almeida-Thouless line, coinciding with the microstructural investigations by atom probe tomography. AC-susceptometry shows that the frustrated state vanishes for annealing at 250°C.

cond-mat.mtrl-sci