arXiv subjects

Anirudh Allam

Publications and source records attributed to Anirudh Allam.

6 recordsLinked to original sources

arXiv2025

Analyzing cell-to-cell heterogeneities and cell configurations in parallel-connected battery modules using physics-based modeling

In parallel-connected cells, cell-to-cell (CtC) heterogeneities can lead to current and thermal gradients that may adversely impact the battery performance and aging. Sources of CtC heterogeneity include manufacturing process tolerances, poor module configurations, and inadequate thermal management. Understanding which CtC heterogeneity sources most significantly impact battery performance is crucial, as it can provide valuable insights. In this study, we use an experimentally validated electrochemical battery model to simulate hundreds of battery configurations, each consisting of four cells in parallel. We conduct a statistical analysis to evaluate the relative importance of key cell-level parameters, interconnection resistance, cell spacing, and location on performance and aging. The analysis reveals that heterogeneities in electrode active material volume fractions primarily impact module capacity, energy, and cell current, leading to substantial thermal gradients. However, to fully capture the output behavior, interconnection resistance, state of charge gradients and the effect of the temperature on parameter values must also be considered. Additionally, module design configurations, particularly cell location, exacerbate thermal gradients, accelerating long-term module degradation. This study also offers insights into optimizing cell arrangement during module design to reduce thermal gradients and enhance overall battery performance and longevity. Simulation results with four cells indicate a reduction of 51.8% in thermal gradients, leading to a 5.2% decrease in long-term energy loss.

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arXiv2024

Domain knowledge-guided machine learning framework for state of health estimation in Lithium-ion batteries

Accurate estimation of battery state of health is crucial for effective electric vehicle battery management. Here, we propose five health indicators that can be extracted online from real-world electric vehicle operation and develop a machine learning-based method to estimate the battery state of health. The proposed indicators provide physical insights into the energy and power fade of the battery and enable accurate capacity estimation even with partially missing data. Moreover, they can be computed for portions of the charging profile and real-world driving discharging conditions, facilitating real-time battery degradation estimation. The indicators are computed using experimental data from five cells aged under electric vehicle conditions, and a linear regression model is used to estimate the state of health. The results show that models trained with power autocorrelation and energy-based features achieve capacity estimation with maximum absolute percentage error within 1.5% to 2.5% .

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arXiv2023

Evaluating feasibility of batteries for second-life applications using machine learning

This paper presents a combination of machine learning techniques to enable prompt evaluation of retired electric vehicle batteries as to either retain those batteries for a second-life application and extend their operation beyond the original and first intent or send them to recycle facilities. The proposed algorithm generates features from available battery current and voltage measurements with simple statistics, selects and ranks the features using correlation analysis, and employs Gaussian Process Regression enhanced with bagging. This approach is validated over publicly available aging datasets of more than 200 cells with slow and fast charging, with different cathode chemistries, and for diverse operating conditions. Promising results are observed based on multiple training-test partitions, wherein the mean of Root Mean Squared Percent Error and Mean Percent Error performance errors are found to be less than 1.48% and 1.29%, respectively, in the worst-case scenarios.

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arXiv2022

Extending life of Lithium-ion battery systems by embracing heterogeneities via an optimal control-based active balancing strategy

This paper formulates and solves a multi-objective fast charging-minimum degradation optimal control problem (OCP) for a lithium-ion battery module made of series-connected cells equipped with an active balancing circuitry. The cells in the module are subject to heterogeneity induced by manufacturing defects and non-uniform operating conditions. Each cell is expressed via a coupled nonlinear electrochemical, thermal, and aging model and the direct collocation approach is employed to transcribe the OCP into a nonlinear programming problem (NLP). The proposed OCP is formulated under two different schemes of charging operation: (i) same-charging-time (OCP-SCT) and (ii) different-charging-time (OCP-DCT). The former assumes simultaneous charging of all cells irrespective of their initial conditions, whereas the latter allows for different charging times of the cells to account for heterogeneous initial conditions. The problem is solved for a module with two series-connected cells with intrinsic heterogeneity among them in terms of state of charge and state of health. Results show that the OCP-DCT scheme provides more flexibility to deal with heterogeneity, boasting of lower temperature increase, charging current amplitudes, and degradation. Finally, comparison with the common practice of constant current (CC) charging over a long-term cycling operation shows that promising savings, in terms of retained capacity, are attainable under both the control (OCP-SCT and OCP-DCT) schemes.

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arXiv2022

Core-shell enhanced single particle model for LiFePO$_4$ batteries

In this paper, a novel electrochemical model for LiFePO$_4$ battery cells that accounts for the positive particle lithium intercalation and deintercalation dynamics is proposed. Starting from the enhanced single particle model, mass transport and balance equations along with suitable boundary conditions are introduced to model the phase transformation phenomena during lithiation and delithiation in the positive electrode material. The lithium-poor and lithium-rich phases are modeled using the core-shell principle, where a core composition is encapsulated with a shell composition. The coupled partial differential equations describing the phase transformation are discretized using the finite difference method, from which a system of ordinary differential equations written in state-space representation is obtained. Finally, model parameter identification is performed using experimental data from a 49Ah LFP pouch cell.

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arXiv2021

On-line Capacity Estimation for Lithium-ion Battery Cells via an Electrochemical Model-based Adaptive Interconnected Observer

Battery aging is a natural process that contributes to capacity and power fade, resulting in a gradual performance degradation over time and usage. State of Charge (SOC) and State of Health (SOH) monitoring of an aging battery poses a challenging task to the Battery Management System (BMS) due to the lack of direct measurements. Estimation algorithms based on an electrochemical model that take into account the impact of aging on physical battery parameters can provide accurate information on lithium concentration and cell capacity over a battery's usable lifespan. A temperature-dependent electrochemical model, the Enhanced Single Particle Model (ESPM), forms the basis for the synthesis of an adaptive interconnected observer that exploits the relationship between capacity and power fade, due to the growth of Solid Electrolyte Interphase layer (SEI), to enable combined estimation of states (lithium concentration in both electrodes and cell capacity) and aging-sensitive transport parameters (anode diffusion coefficient and SEI layer ionic conductivity). The practical stability conditions for the adaptive observer are derived using Lyapunov's theory. Validation results against experimental data show a bounded capacity estimation error within 2% of its true value. Further, effectiveness of capacity estimation is tested for two cells at different stages of aging. Robustness of capacity estimates under measurement noise and sensor bias are studied.

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