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Baihua Ren

Publications and source records attributed to Baihua Ren.

3 recordsLinked to original sources

MatSegNet: a New Boundary-aware Deep Learning Model for Accurate Carbide Precipitate Analysis in High-Strength Steels

Lower Bainite (LB) and Tempered Martensite (TM) are two common microstructures in modern high-strength steels. LB and TM can render similar mechanical properties for steels, yet LB is often considered superior to TM in resistance to hydrogen embrittlement. Such performance difference has conventionally been attributed to their distinction in certain microstructural features, particularly carbides. The present study developed, MatSegNet, a new contour-aware deep learning (DL) architecture. It is tailored for comprehensive segmentation and quantitative characterization of carbide precipitates with complex contours in high-strength steels, shown to outperform existing state-of-the-art DL architectures. Based on MatSegNet, a high-throughput DL pipeline has been established for precise comparative carbide analysis in LB and TM. The results showed that statistically the two microstructures exhibit similarity in key carbide characteristics with marginal difference, cautioning against the conventional use of carbide orientation as a reliable means to differentiate LB and TM in practice. Through MatSegNet, this work demonstrated the potential of DL to play a critical role in enabling accurate and quantitative microstructure characterization to facilitate development of structure-property relationships for accelerating materials innovation.

cs.CV

Hydrogen trapping in sub-stoichiometric niobium and vanadium carbide precipitates in high-strength steels

High-strength steel is a structural metal crucial for load-bearing components yet is known to be highly susceptible to hydrogen embrittlement (HE). Vanadium (V) and niobium (Nb) containing precipitated carbides introduce strong hydrogen traps to immobilize hydrogen, thus mitigating HE. However, variations in intrinsic vacancy concentrations in these carbides affect hydrogen thermodynamics and kinetics but remain poorly understood. Employing first-principles calculations, hydrogen trapping and diffusion in V/Nb carbides were investigated. Hydrogen dissolution energies are composition-dependent, revealing a transition from reversible to irreversible trapping with increasing carbon vacancy content, prescribed by the strength of covalent bonds with neighboring V/Nb atoms. Meanwhile, the diffusion energy barrier decreases with increasing carbon vacancy content, attributed to changes in vacancy patterns within carbides. The findings contribute new and critical knowledge for understanding hydrogen trapping and diffusion in sub-stoichiometric V/Nb carbides, providing valuable guidance for process and composition innovation of high-strength alloy steels for better HE resistance.

cond-mat.mtrl-sci

Effect of particle oxidation, size and material on deformation, bonding and deposition during cold spray: a peridynamic investigation

Cold spray (CS) has emerged as an important additive manufacturing technology over the past decade. This study investigates the effect of oxide layers on the CS process, focusing on the deformation behavior of copper (Cu) and iron (Fe) particles upon collision with a matching substrate. Using a peridynamics-based approach, we examine the effects of oxide thickness, particle size, and particle/substrate material on material deformation and oxide fracture processes. Our results show that thicker oxide films restrict particle deformation, delay oxide discontinuities and material jetting, and increase the critical velocity required for metal to metal contact. Larger particles, despite uniform deformation across sizes, require lower velocities to initiate jetting and oxide separation because of their higher kinetic energy, leading to metallurgical bonding at lower velocities. Soft to soft impacts induce oxide film cracking at lower velocities, resulting in larger interface areas and more oxide-free contact zones, thereby reducing the critical velocity. Furthermore, the volume of residual oxide has a power-law relationship with the particle size, indicating that the oxide-cleaning ability of the particles affects the critical velocity. This study highlights the importance of oxide deformation and fracture during CS processes and provides valuable insights into the breakage and removal of oxides and subsequent metallic bond formation. These findings offer beneficial new knowledge for the rational design and optimization of CS processes.

physics.app-ph