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Boris Wilthan

Publications and source records attributed to Boris Wilthan.

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Thermodynamic Modeling of Pure Elements from 0 K with Uncertainty Quantification using PyCalphad and ESPEI

Thermodynamic modeling of pure elements is the foundation of the CALPHAD modeling of engineering materials. Recently, multiple physics-based models have been proposed to describe Gibbs energy of pure elements down to 0 K, extending from 298.15 K in the current CALPHAD modeling. To enable their systematic and quantitative comparison and adoption, those thermodynamic models of pure elements are implemented into the open-source software packages PyCalphad and ESPEI in the present work for evaluation of model parameters and model fitness. PyCalphad and ESPEI are suitable tools for implementation of these models for high throughput CALPHAD modeling of multicomponent materials. Particularly, Markov Chain Monte Carlo used in ESPEI allows for uncertainty quantification of model parameters and model predictions. Through the remodeling of 41 pure elements, the present work demonstrates the quantitative comparison of modeling of pure elements with different models and enables the efficient development of multicomponent systems with continuously improved CALPHAD description of pure elements.

cond-mat.mtrl-sci

Time-resolved Absorptance and Melt Pool Dynamics during Intense Laser Irradiation of Metal

High irradiance lasers incident on metal surfaces create a complex, dynamic process through which the metal can rapidly change from highly reflective to strongly absorbing. Absolute knowledge of this process underpins important industrial laser processes like laser welding, cutting, and metal additive manufacturing. Determining the time-dependent absorptance of the laser light by a material is important, not only for gaining a fundamental understanding of the light-matter interaction, but also for improving process design in manufacturing. Measurements of the dynamic optical absorptance are notoriously difficult due to the rapidly changing nature of the absorbing medium. This data is also of vital importance to process modelers whose complex simulations need reliable, accurate input data; yet, there is very little available. In this work, we measure the time-dependent, reflected light during a 10 ms laser spot weld using an integrating sphere apparatus. From this, we calculate the dynamic absorptance for 1070 nm wavelength light incident on 316L stainless steel. The time resolution of our experiment (< 1 us) allows for the determination of the precise conditions under which several important physical phenomena occur, such as melt and keyhole formation. The average absorptances determined optically were compared to calorimetrically-determined values, and it was found that the calorimeter severely underestimated the absorbed energy due to mass lost during the spot weld. Weld nugget cross-sections are also presented in order to verify our interpretation of the optical results, as well as provide experimental data for weld model validation.

physics.app-ph