arXiv subjects

Brian L. DeCost

Publications and source records attributed to Brian L. DeCost.

9 recordsLinked to original sources

arXiv2025

Designing Corrosion-Resistant CoCrNi Medium Entropy Alloys via Short-Range Order Modification

Equiatomic CoCrNi medium entropy alloys are known for their unique properties linked to chemical short-range order (CSRO), crucial in both percolation processes and/or nucleation and growth processes influencing alloy passivation in aqueous environments. This study combines extended x-ray absorption fine structure, atomistic simulations, electrochemical methods, x-ray photoelectron spectroscopy, and transmission electron microscopy to explore CSRO evolution, passive film formation, as well as its characteristics in the as-homogenized CoCrNi condition, both before and after aging treatment. Results reveal a shift in local alloying element bonding environments post-aging, with simulations indicating increased Cr-Cr CSRO in 2nd nearest neighbor shells. Enhanced passive film formation kinetics and superior protection of the aged alloy in harsh acidified 3 mol/L NaCl solution indicate improved aqueous passivation correlated with Cr-Cr CSRO. This work establishes a direct connection between alloy CSRO and aqueous passivation in CoCrNi, highlighting its potential for tailored corrosion-resistant applications.

cond-mat.mtrl-sci↗

arXiv2024

An experimental high-throughput to high-fidelity study towards discovering Al-Cr containing corrosion-resistant compositionally complex alloys

Compositionally complex alloys hold the promise of simultaneously attaining superior combinations of properties, such as corrosion resistance, light-weighting, and strength. Achieving this goal is a challenge due in part to a large number of possible compositions and structures in the vast alloy design space. High-throughput methods offer a path forward, but a strong connection between the synthesis of an alloy of a given composition and structure with its properties has not been fully realized to date. Here, we present the rapid identification of corrosion-resistant alloys based on combinations of Al and Cr in a base Al-Co-Cr-Fe-Ni alloy. Previously unstudied alloy stoichiometries were identified using a combination of high-throughput experimental screening coupled with key metallurgical and electrochemical corrosion tests, identifying alloys with excellent passivation behavior. The alloy native oxide performance and its self-healing attributes were probed using rapid tests in deaerated 0.1 mol/L H2SO4. Importantly, a correlation was found between the electrochemical impedance modulus of the exposure-modified air-formed film and self-healing rate of the CCAs. Multi-element extended x-ray absorption fine structure analyses connected more ordered type chemical short-range order in the Ni-Al 1st nearest-neighbor shell to poorer corrosion resistance. This report underscores the utility of high throughput exploration of compositionally complex alloys for the identification and rapid screening of a vast stoichiometric space.

cond-mat.mtrl-sci↗

arXiv2023

Self-driving Multimodal Studies at User Facilities

Multimodal characterization is commonly required for understanding materials. User facilities possess the infrastructure to perform these measurements, albeit in serial over days to months. In this paper, we describe a unified multimodal measurement of a single sample library at distant instruments, driven by a concert of distributed agents that use analysis from each modality to inform the direction of the other in real time. Powered by the Bluesky project at the National Synchrotron Light Source II, this experiment is a world's first for beamline science, and provides a blueprint for future approaches to multimodal and multifidelity experiments at user facilities.

cond-mat.mtrl-sci↗

arXiv2021

Reflections on the future of machine learning for materials research

Applied machine learning (ML) has rapidly spread throughout the physical sciences; in fact, ML-based data analysis and experimental decision-making has become commonplace. We suggest a shift in the conversation from proving that ML can be used to evaluating how to equitably and effectively implement ML for science.We advocate a shift from a "more data, more compute" mentality to a model-oriented approach that prioritizes using machine learning to support the ecosystem of computational models and experimental measurements.We also recommend an open conversation about dataset bias to stabilize productive research through careful model interrogation and deliberate exploitation of known biases. Further, we encourage the community to develop ML methods that connect experiments with theoretical models to increase scientific understanding rather than incrementally optimizing materials. Moreover we envision a future of radical materials innovations enabled by computational creativity tools combined with online visualization and analysis tools that support active outside-the-box thinking inside the scientific knowledge feedback loop. Finally, as a community we must acknowledge ethical issues that can arise from blindly following machine learning predictions and the issues of social equity that will arise if data, code, and computational resources are not readily available to all.

cond-mat.mtrl-sci↗

arXiv2019

A high-throughput structural and electrochemical study of metallic glass formation in Ni-Ti-Al

Based on a set of machine learning predictions of glass formation in the Ni-Ti-Al system, we have undertaken a high-throughput experimental study of that system. We utilized rapid synthesis followed by high-throughput structural and electrochemical characterization. Using this dual-modality approach, we are able to better classify the amorphous portion of the library, which we found to be the portion with a full-width-half-maximum (FWHM) of 0.42 A$^{-1}$ for the first sharp x-ray diffraction peak. We demonstrate that the FWHM and corrosion resistance are correlated but that, while chemistry still plays a role, a large FWHM is necessary for the best corrosion resistance.

cond-mat.mtrl-sci↗

arXiv2019

Fast and interpretable classification of small X-ray diffraction datasets using data augmentation and deep neural networks

X-ray diffraction (XRD) data acquisition and analysis is among the most time-consuming steps in the development cycle of novel thin-film materials. We propose a machine-learning-enabled approach to predict crystallographic dimensionality and space group from a limited number of thin-film XRD patterns. We overcome the scarce-data problem intrinsic to novel materials development by coupling a supervised machine learning approach with a model agnostic, physics-informed data augmentation strategy using simulated data from the Inorganic Crystal Structure Database (ICSD) and experimental data. As a test case, 115 thin-film metal halides spanning 3 dimensionalities and 7 space-groups are synthesized and classified. After testing various algorithms, we develop and implement an all convolutional neural network, with cross validated accuracies for dimensionality and space-group classification of 93% and 89%, respectively. We propose average class activation maps, computed from a global average pooling layer, to allow high model interpretability by human experimentalists, elucidating the root causes of misclassification. Finally, we systematically evaluate the maximum XRD pattern step size (data acquisition rate) before loss of predictive accuracy occurs, and determine it to be 0.16°, which enables an XRD pattern to be obtained and classified in 5.5 minutes or less.

physics.data-an↗

arXiv2019

High throughput quantitative metallography for complex microstructures using deep learning: A case study in ultrahigh carbon steel

We apply a deep convolutional neural network segmentation model to enable novel automated microstructure segmentation applications for complex microstructures typically evaluated manually and subjectively. We explore two microstructure segmentation tasks in an openly-available ultrahigh carbon steel microstructure dataset: segmenting cementite particles in the spheroidized matrix, and segmenting larger fields of view featuring grain boundary carbide, spheroidized particle matrix, particle-free grain boundary denuded zone, and Widmanstätten cementite. We also demonstrate how to combine these data-driven microstructure segmentation models to obtain empirical cementite particle size and denuded zone width distributions from more complex micrographs containing multiple microconstituents. The full annotated dataset is available on materialsdata.nist.gov (https://materialsdata.nist.gov/handle/11256/964).

cs.CV↗

arXiv2018

Accelerating Photovoltaic Materials Development via High-Throughput Experiments and Machine-Learning-Assisted Diagnosis

Accelerating the experimental cycle for new materials development is vital for addressing the grand energy challenges of the 21st century. We fabricate and characterize 75 unique halide perovskite-inspired solution-based thin-film materials within a two-month period, with 87% exhibiting band gaps between 1.2 eV and 2.4 eV that are of interest for energy-harvesting applications. This increased throughput is enabled by streamlining experimental workflows, developing a set of precursors amenable to high-throughput synthesis, and developing machine-learning assisted diagnosis. We utilize a deep neural network to classify compounds based on experimental X-ray diffraction data into 0D, 2D, and 3D structures more than 10 times faster than human analysis and with 90% accuracy. We validate our methods using lead-halide perovskites and extend the application to novel lead-free compositions. The wider synthesis window and faster cycle of learning enables three noteworthy scientific findings: (1) we realize four inorganic layered perovskites, A3B2Br9 (A = Cs, Rb; B = Bi, Sb) in thin-film form via one-step liquid deposition; (2) we report a multi-site lead-free alloy series that was not previously described in literature, Cs3(Bi1-xSbx)2(I1-xBrx)9; and (3) we reveal the effect on bandgap (reduction to <2 eV) and structure upon simultaneous alloying on the B-site and X-site of Cs3Bi2I9 with Sb and Br. This study demonstrates that combining an accelerated experimental cycle of learning and machine-learning based diagnosis represents an important step toward realizing fully-automated laboratories for materials discovery and development.

physics.app-ph↗

arXiv2017

Exploring the microstructure manifold: image texture representations applied to ultrahigh carbon steel microstructures

We introduce a microstructure informatics dataset focusing on complex, hierarchical structures found in a single Ultrahigh carbon steel under a range of heat treatments. Applying image representations from contemporary computer vision research to these microstructures, we discuss how both supervised and unsupervised machine learning techniques can be used to yield insight into microstructural trends and their relationship to processing conditions. We evaluate and compare keypoint-based and convolutional neural network representations by classifying microstructures according to their primary microconstituent, and by classifying a subset of the microstructures according to the annealing conditions that generated them. Using t-SNE, a nonlinear dimensionality reduction and visualization technique, we demonstrate graphical methods of exploring microstructure and processing datasets, and for understanding and interpreting high-dimensional microstructure representations.

cond-mat.mtrl-sci↗