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Brian N. Granzow

Publications and source records attributed to Brian N. Granzow.

7 recordsLinked to original sources

Full-Field Calibration of Coupled Thermomechanical Material Models at Finite Strain

Calibrating thermomechanical material models from experiments is challenging because deformation, temperature, and force responses are strongly coupled, while measurements are usually restricted to specimen surfaces. We present a full-field calibration framework for coupled finite-strain thermomechanical material models using boundary displacement, reaction-force data, and temperature. The forward model is formulated as a near-incompressible thermo-hyperelastic problem with thermomechanical coupling derived from a Helmholtz free energy, and the inverse problem is posed as a PDE-constrained optimization problem with weighted observation terms for the available data streams. Reduced gradients are computed with adjoint sensitivities that are obtained by automatic differentiation, enabling gradient-based calibration of nonlinear transient thermomechanical systems. The formulation is first verified on synthetic examples involving uniform thermal preconditioning and localized transient rod contact, where the ground-truth parameters are recovered from full-field measurements and force observations. The same workflow is then applied to experimental thermomechanical data by first calibrating a hyperelastic mechanical baseline from cyclic equibiaxial loading and subsequently identifying thermal expansion and directional shrinkage parameters from surface-temperature and boundary-force histories. The results demonstrate that coupled thermomechanical parameters can be inferred from experimentally accessible surface data without requiring volumetric observations.

cs.CE↗

A Note on the Reliability of Goal-Oriented Error Estimates for Galerkin Finite Element Methods with Nonlinear Functionals

We consider estimating the discretization error in a nonlinear functional $J(u)$ in the setting of an abstract variational problem: find $u \in \mathcal{V}$ such that $B(u,φ) = L(φ) \; \forall φ\in \mathcal{V}$, as approximated by a Galerkin finite element method. Here, $\mathcal{V}$ is a Hilbert space, $B(\cdot,\cdot)$ is a bilinear form, and $L(\cdot)$ is a linear functional. We consider well-known error estimates $η$ of the form $J(u) - J(u_h) \approx η= L(z) - B(u_h, z)$, where $u_h$ denotes a finite element approximation to $u$, and $z$ denotes the solution to an auxiliary adjoint variational problem. We show that there exist nonlinear functionals for which error estimates of this form are not reliable, even in the presence of an exact adjoint solution solution $z$. An estimate $η$ is said to be reliable if there exists a constant $C \in \mathbb{R}_{>0}$ independent of $u_h$ such that $|J(u) - J(u_h)| \leq C|η|$. We present several example pairs of bilinear forms and nonlinear functionals where reliability of $η$ is not achieved.

math.NA↗

Thermodynamically Consistent Hybrid and Permutation-Invariant Neural Yield Functions for Anisotropic Plasticity

Plastic anisotropy in metals remains challenging to model. This is partly because conventional phenomenological yield criteria struggle to combine a highly descriptive, flexible representation with constraints, such as convexity, dictated by thermodynamic consistency. To address this gap, we employ architecturally-constrained neural networks and develop two data-driven frameworks: (i) a hybrid model that augments the Hill yield criterion with an Input Convex Neural Network (ICNN) to get an anisotropic yield function representation in the six-dimensional stress space and (ii) a permutation-invariant input convex neural network (PI-ICNN) that learns an isotropic yield function representation in the principal stress space and embeds anisotropy through linear stress transformations. We calibrate the proposed frameworks on a sparse Al-7079 extrusion experimental dataset comprising 12 uniaxial samples with measured yield stresses and Lankford ratios. To test the robustness of each framework, nine datasets were generated using k-fold cross-validation. These datasets were then used to quantitatively compare Hill-48, Yld2004-18p, pure ICNNs, the hybrid approach, and the PI-ICNN frameworks. While ICNNs and hybrid approaches can almost perfectly fit the training data, they exhibit significant over-fitting, resulting in high validation and test losses. In contrast, both PI-ICNN frameworks demonstrate better generalization capabilities, even outperforming Yld2004-18p on the validation and test data. These results demonstrate that PI-ICNNs unify physics-based constraints with the flexibility of neural networks, enabling the accurate prediction of both yield loci and Lankford ratios from minimal data. The approach opens a path toward rapid, thermodynamically consistent constitutive models for advanced forming simulations and future exploration of coupled hardening or microstructure-informed design.

cs.CE↗

An Efficient Second-Order Adaptive Procedure for Inserting CAD Geometries into Hexahedral Meshes using Volume Fractions

This paper is concerned with inserting three-dimensional computer-aided design (CAD) geometries into meshes composed of hexahedral elements using a volume fraction representation. An adaptive procedure for doing so is presented. The procedure consists of two steps. The first step performs spatial acceleration using a k-d tree. The second step involves subdividing individual hexahedra in an adaptive mesh refinement (AMR)-like fashion and approximating the CAD geometry linearly (as a plane) at the finest subdivision. The procedure requires only two geometric queries from a CAD kernel: determining whether or not a queried spatial coordinate is inside or outside the CAD geometry and determining the closest point on the CAD geometry's surface from a given spatial coordinate. We prove that the procedure is second-order accurate for sufficiently smooth geometries and sufficiently refined background meshes. We demonstrate the expected order of accuracy is achieved with several verification tests and illustrate the procedure's effectiveness for several exemplar CAD geometries.

math.NA↗

A General, Automated Method for Building Structural Tensors of Arbitrary Order for Anisotropic Function Representations

We present a general, constructive procedure to find the basis for tensors of arbitrary order subject to linear constraints by transforming the problem to that of finding the nullspace of a linear operator. The proposed method utilizes standard numerical linear algebra techniques that are highly optimized and well-behaved. Our primary applications are in mechanics where modulus tensors and so-called structure tensors can be used to characterize anisotropy of functional dependencies on other inputs such as strain. Like modulus tensors, structure tensors are defined by their invariance to transformations by symmetry group generators but have more general applicability. The fully automated method is an alternative to classical, more intuition-reliant methods such as the Pipkin-Rivlin polynomial integrity basis construction. We demonstrate the utility of the procedure by: (a) enumerating elastic modulus tensors for common symmetries, and (b) finding the lowest-order structure tensors that can represent all common point groups/crystal classes. Furthermore, we employ these results in two calibration problems using neural network models following classical function representation theory: (a) learning the symmetry class and orientation of a hyperelastic material given stress-strain data, and (b) representing strain-dependent anisotropy of the stress response of a soft matrix-stiff fiber composite in a sequence of uniaxial loadings. These two examples demonstrate the utility of the method in model selection and calibration by: (a) determining structural tensors of a selected order across multiple symmetry groups, and (b) determining a basis for a given group that allows the characterization of all subgroups. Using a common order in both cases allows sparse regression to operate on a common function representation to select the best-fit symmetry group for the data.

math-ph↗

A comparative study of calibration techniques for finite strain elastoplasticity: Numerically-exact sensitivities for FEMU and VFM

Accurate identification of material parameters is crucial for predictive modeling in computational mechanics. The two primary approaches in the experimental mechanics' community for calibration from full-field digital image correlation data are known as finite element model updating (FEMU) and the virtual fields method (VFM). In VFM, the objective function is a squared mismatch between internal and external virtual work or power. In FEMU, the objective function quantifies the weighted mismatch between model predictions and corresponding experimentally measured quantities of interest. It is minimized by iteratively updating the parameters of an FE model. While FEMU is seen as more flexible, VFM is commonly used instead of FEMU due to its considerably greater computational expense. However, comparisons between the two methods usually involve approximations of gradients or sensitivities with finite difference schemes, thereby making direct assessments difficult. Hence, in this study, we rigorously compare VFM and FEMU in the context of numerically-exact sensitivities obtained through local sensitivity analyses and the application of automatic differentiation software. To this end, both methods are tested on a finite strain elastoplasticity model. We conduct a series of test cases to assess both methods' robustness under practical challenges.

cs.CE↗

Linearization Errors in Discrete Goal-Oriented Error Estimation

This paper is concerned with goal-oriented a posteriori error estimation for nonlinear functionals in the context of nonlinear variational problems solved with continuous Galerkin finite element discretizations. A two-level, or discrete, adjoint-based approach for error estimation is considered. The traditional method to derive an error estimate in this context requires linearizing both the nonlinear variational form and the nonlinear functional of interest which introduces linearization errors into the error estimate. In this paper, we investigate these linearization errors. In particular, we develop a novel discrete goal-oriented error estimate that accounts for traditionally neglected nonlinear terms at the expense of greater computational cost. We demonstrate how this error estimate can be used to drive mesh adaptivity. We show that accounting for linearization errors in the error estimate can improve its effectivity for several nonlinear model problems and quantities of interest. We also demonstrate that an adaptive strategy based on the newly proposed estimate can lead to more accurate approximations of the nonlinear functional with fewer degrees of freedom when compared to uniform refinement and traditional adjoint-based approaches.

cs.CE↗