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Carlos J. G. Rojas

Publications and source records attributed to Carlos J. G. Rojas.

4 recordsLinked to original sources

Mass conservation analysis of extrusion-based 3D printing simulations based on the level-set method

Accurate numerical simulation of material extrusion additive manufacturing requires reliable tracking of evolving material interfaces while preserving mass conservation. Inaccurate mass conservation can lead to significant discrepancies between simulated and deposited strand geometries, undermining the predictive capability of the model. In this work, we investigate the mass conservation performance of the conservative level-set (CLS) method in extrusion-based 3D printing simulations. A systematic parametric study is conducted to quantify the influence of the interface thickness and reinitialization parameters on mass conservation, using the steady-state cross-sectional area of deposited strands as a quantitative metric. Simulated cross-sections are compared against reference values obtained from analytical mass balance relations. The results show that reducing both the interface thickness and the reinitialization parameter improves mass conservation accuracy, although diminishing returns and increased computational cost are observed beyond certain thresholds. In addition, appropriate tuning of the interface thickness can relax mesh refinement requirements while maintaining acceptable accuracy. The proposed parameter selection strategy is validated across a range of printing conditions, materials, and nozzle geometries, including multilayer deposition of viscoplastic fluids. The simulations show reasonable agreement with experimentally validated data from the literature, confirming that careful CLS parameter tuning enables accurate and computationally efficient prediction of strand geometry in extrusion-based 3D printing.

cs.CE↗

Explicit MPC for Parameter Dependent Linear Systems

This paper presents two explicit Model Predictive Control formulations for linear systems parameterized in terms of design variables. Such parameter dependent behavior commonly arises from operating point dependent linearization of nonlinear systems as well as from variations in mechanical, electrical, or thermal properties associated with material selection in the design of the process or system components. In contrast to explicit MPC approaches that treat design parameter variations and dependencies as disturbances, the proposed methods incorporate the parameters directly into the system matrices in an affine manner. However, explicitly incorporating these dependencies significantly increases the complexity of explicit MPC formulations due to resulting nonlinear terms involving decision variables and parameters. We address this complexity by proposing two approximation methods. Both methods are applied to two examples, and their performances are compared with respect to the exact eMPC implementation.

eess.SY↗

Parameter identification for a damage model using a physics informed neural network

This work applies concepts of artificial neural networks to identify the parameters of a mathematical model based on phase fields for damage and fracture. Damage mechanics is the part of the continuum mechanics that models the effects of the micro-defect formation using state variables at the macroscopic level. The equations that define the model are derived from fundamental laws of physics and provide important relationships between state variables. Simulations using the model considered in this work produce good qualitative and quantitative results, but many parameters must be adjusted to reproduce a certain material behavior. The identification of model parameters is considered by solving an inverse problem that uses pseudo-experimental data to find the values that produce the best fit to the data. We apply a physics-informed neural network and combine some classical estimation methods to identify the material parameters that appear in the damage equation of the model. Our strategy consists of a neural network that acts as an approximating function of the damage evolution with its output regularized using the residue of the differential equation. Three stages of optimization seek the best possible values for the neural network and the material parameters. The training alternates between the fitting of only the pseudo-experimental data or the total loss that includes the regularizing terms. We test the robustness of the method to noisy data and its generalization capabilities using a simple physical case for the damage model. This procedure deals better with noisy data in comparison with a PDE-constrained optimization method, and it also provides good approximations of the material parameters and the evolution of damage.

cond-mat.mtrl-sci↗

Reduced-order Model for Fluid Flows via Neural Ordinary Differential Equations

Reduced order models play an important role in the design, optimization and control of dynamical systems. In recent years, there has been an increasing interest in the application of data-driven techniques for model reduction that can decrease the computational burden of numerical solutions, while preserving the most important features of complex physical problems. In this paper, we use the proper orthogonal decomposition to reduce the dimensionality of the model and introduce a novel generative neural ODE (NODE) architecture to forecast the behavior of the temporal coefficients. With this methodology, we replace the classical Galerkin projection with an architecture characterized by the use of a continuous latent space. We exemplify the methodology on the dynamics of the Von Karman vortex street of the flow past a cylinder generated by a Large-eddy Simulation (LES)-based code. We compare the NODE methodology with an LSTM baseline to assess the extrapolation capabilities of the generative model and present some qualitative evaluations of the flow reconstructions.

physics.flu-dyn↗