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Chaitali Patil

Publications and source records attributed to Chaitali Patil.

3 recordsLinked to original sources

Understanding the influence of yttrium on the dominant twinning mode and local mechanical field evolution in extruded Mg-Y alloys

Twinning is a primary deformation mechanism in Mg alloys. This study focuses on tension twins during uniaxial compression of Mg-Y alloys, with three key aspects: the orientation specificity of twin grains, the relative evolution of CRSS with increasing Y content, and the local stress and strain evolution at twin sites. Experimental characterization and crystal plasticity modeling were performed. In Mg-7wt.%Y, TT2-{112-1} tension twins were observed in addition to the common TT1-{101-2} twins. Increasing Y suppressed TT1 formation while promoting TT2 activity. A previously unreported group of crystallographic orientations with a higher global Schmid factor for slip was identified, which exhibited TT1 twinning with increasing compression strain. To elucidate Y effects on twin activity and local mechanical fields, both TT1 and TT2 tension twin modes were incorporated into PRISMS-Plasticity, an open-source, finite element-based crystal plasticity solver. Four binary Mg-Y alloys were modeled under compression, and statistical analysis was conducted to correlate initial orientations, stress-strain distributions, and twin activities as functions of Y concentration. The plasticity analysis revealed that increasing Y decreases the CRSS ratio of prismatic and pyramidal slip relative to TT1 twinning, while the slip-to-twin CRSS ratio for TT2 increases, thereby serving as a potential indicator of differential twin activity with Y addition in Mg alloys. Additionally, despite their small volume fraction, TT2 twin sites were predicted higher local strain accumulation locally, relative to the representative volume element and TT1 twins, suggesting their potential influence on localized phenomena such as recrystallization or twin nucleation. These findings provide insight into local mechanical behavior in Mg alloys and support alloy design for advanced engineering applications.

cond-mat.mtrl-sci

Understanding the kinetics of static recrystallization in Mg-Zn-Ca alloys using an integrated PRISMS simulation framework

Recrystallization is a phenomenon in which a plastically deformed polycrystalline microstructure with a high dislocation density transforms into another that has low dislocation density. This evolution is driven by the stored energy in dislocations, rather than grain growth driven by grain boundary energy alone. One difficulty in quantitative modeling of recrystallization is the uncertainty in material parameters, which can be addressed by integration of experimental data into simulations. In this work, we compare simulated static recrystallization dynamics of a Mg-3Zn-0.1Ca wt.% alloy to experiments involving thermomechanical processing followed by measurements of the recrystallization fraction over time. The simulations are performed by combining PRISMS software for crystal plasticity and phase-field models (PRISMS-Plasticity and PRISMS-PF, respectively) in an integrated computational materials engineering framework. At 20% strain and annealing at 350 {\deg}C, the model accurately describes recrystallization dynamics up to a mobility-dependent time scale factor. While the average grain boundary mobility and the fraction of plastic work converted into stored energy are not precisely known, by fitting simulations to experimental data, we show that the average grain boundary mobility can be determined if the fraction of plastic work converted to stored energy is known, or vice versa. For low annealing temperatures, we observe a discrepancy between the model and experiments in the late stages of recrystallization, where a slowdown in recrystallization kinetics occurs in the experiments. We discuss possible sources of this slowdown and propose additional physical mechanisms that need to be accounted for in the model to improve its predictions.

cond-mat.mtrl-sci

Comparative Analysis of Plasticity-based GND Density Estimation Methods in Crystal Plasticity Finite Element Models

In crystal plasticity finite element (CPFE) simulations, accurately quantifying geometrically necessary dislocations (GNDs) is critical for capturing strain gradients in polycrystals. We compare different methods for quantifying GNDs, all of which originate from the Nye tensor, which is computed as the curl of the plastic deformation gradient. The projection technique directly decomposes the Nye tensor onto individual screw and edge dislocation components to compute GNDs. This approach requires converting a nine-component Nye tensor into densities for a larger number of dislocation systems, a fundamentally underdetermined (non-unique) process, which is resolved using $L2$ minimization. In contrast, when employing CPFE analysis, one could directly compute dislocation densities on each slip system using shear gradients. Projection and slip gradient methods are compared with respect to their prediction of GNDs with changing grain size, strain, and grain neighborhoods, including multigrain junctions. Although these techniques match analytical GND densities for single slip, single crystal deformation, and are consistent with anticipated overall GND trends, we find that the GND densities from projection techniques are significantly lower than those predicted from CPFE-based slip gradients in polycrystals. A suggested improvement of only using the active dislocation systems in the projection technique almost entirely resolved this mismatch.

cond-mat.mtrl-sci