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Chaoyi Pan

Publications and source records attributed to Chaoyi Pan.

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Hybrid Feedback Sampling for Sample-Efficient Model Predictive Control

Thanks to its parallelizability and flexibility, sampling-based Model Predictive Control (MPC) has become widely popular for controlling real-world robotic systems. However, for high-dimensional and open-loop unstable dynamical systems, the required number of samples to improve the control sequence will grow exponentially with the horizon, leading to poor sample efficiency and numerical instability. This paper investigates the instability of shooting methods in sampling-based MPC and shows that the optimal sampling proposal distribution can be realized by sampling with an optimized feedback policy. We refer to this algorithm as Feedback Sampling MPC (FS-MPC). FS-MPC involves a hybrid sampling design which balances local and global search based on the system stability and the available computation budget. Our theoretical analysis shows that our hybrid sampling approach achieves faster convergence than standard MPPI and better optimality than standard feedback sampling. Empirically, in diverse contact-rich control tasks like humanoid loco-manipulation and dexterous manipulation, we show that FS-MPC successfully tackles dynamically unstable tasks where standard sample-based approaches struggle, and strictly outperforms feedback policies alone. Finally, we validate our method on humanoid robot locomotion and manipulation tasks in the real world.

cs.RO

Global Convergence of Sampling-Based Nonconvex Optimization through Diffusion-Style Smoothing

Sampling-based optimization (SBO), like cross-entropy method and evolutionary algorithms, has achieved many successes in solving non-convex problems without gradients, yet its convergence is poorly understood. In this paper, we establish a non-asymptotic convergence analysis for SBO through the lens of smoothing. Specifically, we recast SBO as gradient descent on a smoothed objective, mirroring noise-conditioned score ascent in diffusion models. Our first contribution is a landscape analysis of the smoothed objective, demonstrating how smoothing helps escape local minima and uncovering a fundamental coverage-optimality trade-off: smoothing renders the landscape more benign by enlarging the locally convex region around the global minimizer, but at the cost of introducing an optimality gap. Building on this insight, we establish non-asymptotic convergence guarantees for SBO algorithms to a neighborhood of the global minimizer. Furthermore, we propose an annealed SBO algorithm, Diffusion-Inspired Dual-Annealing (DIDA), which is provably convergent to the global optimum. We conduct extensive numerical experiments to verify our landscape results and also demonstrate the compelling performance of DIDA compared to other gradient-free optimization methods. Lastly, we discuss implications of our results for diffusion models.

cs.LG

OGPO: Sample Efficient Full-Finetuning of Generative Control Policies

Generative control policies (GCPs), such as diffusion- and flow-based control policies, have emerged as effective parameterizations for robot learning. This work introduces Off-policy Generative Policy Optimization (OGPO), a sample-efficient algorithm for finetuning GCPs that maintains off-policy critic networks to maximize data reuse and propagate policy gradients through the full generative process of the policy via a modified PPO objective, using critics as the terminal reward. OGPO achieves state-of-the-art performance on manipulation tasks spanning multi-task settings, high-precision insertion, and dexterous control. To our knowledge, it is also the only method that can fine-tune poorly-initialized behavior cloning policies to near full task-success with no expert data in the online replay buffer, and does so with few task-specific hyperparameter tuning. Through extensive empirical investigations, we demonstrate that OGPO drastically outperforms methods alternatives on policy steering and learning residual corrections, and identify the key mechanisms behind its performance. We further introduce practical stabilization tricks, including success-buffer regularization, two-sided conservative advantages, and Q-variance reduction, to mitigate critic over-exploitation across state- and pixel-based settings. Beyond proposing OGPO, we conduct a systematic empirical study of GCP finetuning, identifying the stabilizing mechanisms and failure modes that govern successful off-policy full-policy improvement.

cs.LG

Much Ado About Noising: Dispelling the Myths of Generative Robotic Control

Generative models, like flows and diffusions, have recently emerged as popular and efficacious policy parameterizations in robotics. There has been much speculation as to the factors underlying their successes, ranging from capturing multi-modal action distribution to expressing more complex behaviors. In this work, we perform a comprehensive evaluation of popular generative control policies (GCPs) on common behavior cloning (BC) benchmarks. We find that GCPs do not owe their success to their ability to capture multi-modality or to express more complex observation-to-action mappings. Instead, we find that their advantage stems from iterative computation, as long as intermediate steps are supervised during training and this supervision is paired with a suitable level of stochasticity. As a validation of our findings, we show that a minimum iterative policy (MIP), a lightweight two-step regression-based policy, essentially matches the performance of flow GCPs, and often outperforms distilled shortcut models. Our results suggest that the distribution-fitting component of GCPs is less salient than commonly believed, and point toward new design spaces focusing solely on control performance. Project page: https://simchowitzlabpublic.github.io/much-ado-about-noising-project/

cs.RO

SPIDER: Scalable Physics-Informed Dexterous Retargeting

Learning dexterous and agile policy for humanoid and dexterous hand control requires large-scale demonstrations, but collecting robot-specific data is prohibitively expensive. In contrast, abundant human motion data is readily available from motion capture, videos, and virtual reality, which could help address the data scarcity problem. However, due to the embodiment gap and missing dynamic information like force and torque, these demonstrations cannot be directly executed on robots. To bridge this gap, we propose Scalable Physics-Informed DExterous Retargeting (SPIDER), a physics-based retargeting framework to transform and augment kinematic-only human demonstrations to dynamically feasible robot trajectories at scale. Our key insight is that human demonstrations should provide global task structure and objective, while large-scale physics-based sampling with curriculum-style virtual contact guidance should refine trajectories to ensure dynamical feasibility and correct contact sequences. SPIDER scales across diverse 9 humanoid/dexterous hand embodiments and 6 datasets, improving success rates by 18% compared to standard sampling, while being 10X faster than reinforcement learning (RL) baselines, and enabling the generation of a 2.4M frames dynamic-feasible robot dataset for policy learning. As a universal physics-based retargeting method, SPIDER can work with diverse quality data and generate diverse and high-quality data to enable efficient policy learning with methods like RL.

cs.RO

Action Chunking and Exploratory Data Collection Yield Exponential Improvements in Behavior Cloning for Continuous Control

This paper presents a theoretical analysis of two of the most impactful interventions in modern learning from demonstration in robotics and continuous control: the practice of action-chunking (predicting sequences of actions in open-loop) and exploratory augmentation of expert demonstrations. Though recent results show that learning from demonstration, also known as imitation learning (IL), can suffer errors that compound exponentially with task horizon in continuous settings, we demonstrate that action chunking and exploratory data collection circumvent exponential compounding errors in different regimes. Our results identify control-theoretic stability as the key mechanism underlying the benefits of these interventions. On the empirical side, we validate our predictions and the role of control-theoretic stability through experimentation on popular robot learning benchmarks. On the theoretical side, we demonstrate that the control-theoretic lens provides fine-grained insights into how compounding error arises, leading to tighter statistical guarantees on imitation learning error when these interventions are applied than previous techniques based on information-theoretic considerations alone.

cs.LG

Hold My Beer: Learning Gentle Humanoid Locomotion and End-Effector Stabilization Control

Can your humanoid walk up and hand you a full cup of beer, without spilling a drop? While humanoids are increasingly featured in flashy demos like dancing, delivering packages, traversing rough terrain, fine-grained control during locomotion remains a significant challenge. In particular, stabilizing a filled end-effector (EE) while walking is far from solved, due to a fundamental mismatch in task dynamics: locomotion demands slow-timescale, robust control, whereas EE stabilization requires rapid, high-precision corrections. To address this, we propose SoFTA, a Slow-Fast Two-Agent framework that decouples upper-body and lower-body control into separate agents operating at different frequencies and with distinct rewards. This temporal and objective separation mitigates policy interference and enables coordinated whole-body behavior. SoFTA executes upper-body actions at 100 Hz for precise EE control and lower-body actions at 50 Hz for robust gait. It reduces EE acceleration by 2-5x relative to baselines and performs much closer to human-level stability, enabling delicate tasks such as carrying nearly full cups, capturing steady video during locomotion, and disturbance rejection with EE stability.

cs.RO

Whole-Body Model-Predictive Control of Legged Robots with MuJoCo

We demonstrate the surprising real-world effectiveness of a very simple approach to whole-body model-predictive control (MPC) of quadruped and humanoid robots: the iterative LQR (iLQR) algorithm with MuJoCo dynamics and finite-difference approximated derivatives. Building upon the previous success of model-based behavior synthesis and control of locomotion and manipulation tasks with MuJoCo in simulation, we show that these policies can easily generalize to the real world with few sim-to-real considerations. Our baseline method achieves real-time whole-body MPC on a variety of hardware experiments, including dynamic quadruped locomotion, quadruped walking on two legs, and full-sized humanoid bipedal locomotion. We hope this easy-to-reproduce hardware baseline lowers the barrier to entry for real-world whole-body MPC research and contributes to accelerating research velocity in the community. Our code and experiment videos will be available online at:https://johnzhang3.github.io/mujoco_ilqr

cs.RO

ASAP: Aligning Simulation and Real-World Physics for Learning Agile Humanoid Whole-Body Skills

Humanoid robots hold the potential for unparalleled versatility in performing human-like, whole-body skills. However, achieving agile and coordinated whole-body motions remains a significant challenge due to the dynamics mismatch between simulation and the real world. Existing approaches, such as system identification (SysID) and domain randomization (DR) methods, often rely on labor-intensive parameter tuning or result in overly conservative policies that sacrifice agility. In this paper, we present ASAP (Aligning Simulation and Real-World Physics), a two-stage framework designed to tackle the dynamics mismatch and enable agile humanoid whole-body skills. In the first stage, we pre-train motion tracking policies in simulation using retargeted human motion data. In the second stage, we deploy the policies in the real world and collect real-world data to train a delta (residual) action model that compensates for the dynamics mismatch. Then, ASAP fine-tunes pre-trained policies with the delta action model integrated into the simulator to align effectively with real-world dynamics. We evaluate ASAP across three transfer scenarios: IsaacGym to IsaacSim, IsaacGym to Genesis, and IsaacGym to the real-world Unitree G1 humanoid robot. Our approach significantly improves agility and whole-body coordination across various dynamic motions, reducing tracking error compared to SysID, DR, and delta dynamics learning baselines. ASAP enables highly agile motions that were previously difficult to achieve, demonstrating the potential of delta action learning in bridging simulation and real-world dynamics. These results suggest a promising sim-to-real direction for developing more expressive and agile humanoids.

cs.RO

Full-Order Sampling-Based MPC for Torque-Level Locomotion Control via Diffusion-Style Annealing

Due to high dimensionality and non-convexity, real-time optimal control using full-order dynamics models for legged robots is challenging. Therefore, Nonlinear Model Predictive Control (NMPC) approaches are often limited to reduced-order models. Sampling-based MPC has shown potential in nonconvex even discontinuous problems, but often yields suboptimal solutions with high variance, which limits its applications in high-dimensional locomotion. This work introduces DIAL-MPC (Diffusion-Inspired Annealing for Legged MPC), a sampling-based MPC framework with a novel diffusion-style annealing process. Such an annealing process is supported by the theoretical landscape analysis of Model Predictive Path Integral Control (MPPI) and the connection between MPPI and single-step diffusion. Algorithmically, DIAL-MPC iteratively refines solutions online and achieves both global coverage and local convergence. In quadrupedal torque-level control tasks, DIAL-MPC reduces the tracking error of standard MPPI by $13.4$ times and outperforms reinforcement learning (RL) policies by $50\%$ in challenging climbing tasks without any training. In particular, DIAL-MPC enables precise real-world quadrupedal jumping with payload. To the best of our knowledge, DIAL-MPC is the first training-free method that optimizes over full-order quadruped dynamics in real-time.

cs.RO

Model-Based Diffusion for Trajectory Optimization

Recent advances in diffusion models have demonstrated their strong capabilities in generating high-fidelity samples from complex distributions through an iterative refinement process. Despite the empirical success of diffusion models in motion planning and control, the model-free nature of these methods does not leverage readily available model information and limits their generalization to new scenarios beyond the training data (e.g., new robots with different dynamics). In this work, we introduce Model-Based Diffusion (MBD), an optimization approach using the diffusion process to solve trajectory optimization (TO) problems without data. The key idea is to explicitly compute the score function by leveraging the model information in TO problems, which is why we refer to our approach as model-based diffusion. Moreover, although MBD does not require external data, it can be naturally integrated with data of diverse qualities to steer the diffusion process. We also reveal that MBD has interesting connections to sampling-based optimization. Empirical evaluations show that MBD outperforms state-of-the-art reinforcement learning and sampling-based TO methods in challenging contact-rich tasks. Additionally, MBD's ability to integrate with data enhances its versatility and practical applicability, even with imperfect and infeasible data (e.g., partial-state demonstrations for high-dimensional humanoids), beyond the scope of standard diffusion models.

cs.RO

CoVO-MPC: Theoretical Analysis of Sampling-based MPC and Optimal Covariance Design

Sampling-based Model Predictive Control (MPC) has been a practical and effective approach in many domains, notably model-based reinforcement learning, thanks to its flexibility and parallelizability. Despite its appealing empirical performance, the theoretical understanding, particularly in terms of convergence analysis and hyperparameter tuning, remains absent. In this paper, we characterize the convergence property of a widely used sampling-based MPC method, Model Predictive Path Integral Control (MPPI). We show that MPPI enjoys at least linear convergence rates when the optimization is quadratic, which covers time-varying LQR systems. We then extend to more general nonlinear systems. Our theoretical analysis directly leads to a novel sampling-based MPC algorithm, CoVariance-Optimal MPC (CoVo-MPC) that optimally schedules the sampling covariance to optimize the convergence rate. Empirically, CoVo-MPC significantly outperforms standard MPPI by 43-54% in both simulations and real-world quadrotor agile control tasks. Videos and Appendices are available at \url{https://lecar-lab.github.io/CoVO-MPC/}.

cs.LG

In-Hand Manipulation of Unknown Objects with Tactile Sensing for Insertion

In this paper, we present a method to manipulate unknown objects in-hand using tactile sensing without relying on a known object model. In many cases, vision-only approaches may not be feasible; for example, due to occlusion in cluttered spaces. We address this limitation by introducing a method to reorient unknown objects using tactile sensing. It incrementally builds a probabilistic estimate of the object shape and pose during task-driven manipulation. Our approach uses Bayesian optimization to balance exploration of the global object shape with efficient task completion. To demonstrate the effectiveness of our method, we apply it to a simulated Tactile-Enabled Roller Grasper, a gripper that rolls objects in hand while collecting tactile data. We evaluate our method on an insertion task with randomly generated objects and find that it reliably reorients objects while significantly reducing the exploration time.

cs.RO