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Charalampos S. Kouzinopoulos

Publications and source records attributed to Charalampos S. Kouzinopoulos.

9 recordsLinked to original sources

Federated Learning for Distributed CNC Tool Wear Prediction

Tool wear prediction is an important task in CNC machining, where accurate monitoring of tool condition supports product quality and process reliability. Machine learning methods have shown potential for this task, but their use in industrial environments is limited by the distributed nature of machining data and by restrictions on data sharing between machines, sites, or organizations. Federated learning offers a suitable framework for this setting by enabling collaborative model training without transferring raw operational data. However, it is open if federated learning can lead to accuracy gains in CNC tool wear prediction that justify the increased complexity of such a system. In this experimental study, real tool trajectories are distributed across simulated clients to represent a federated learning scenario. The federated models are compared against centralized references and local client baselines. Results show that federated learning achieves performance close to centralized learning and improves significantly over local client models. These findings indicate that federated learning can support collaborative tool wear prediction in distributed CNC manufacturing environments and the increased complexity is justified.

cs.LG↗

Federated Deep Clustering Networks for High-Dimensional and Heterogeneous Data

Clustering high-dimensional data is a fundamental task in unsupervised machine learning with applications to a variety of domains. In the centralized data scenario, this task is commonly solved using deep clustering methods that utilize deep neural network architectures to learn clustering-friendly latent space representations. In Federated Learning, where data is distributed between clients and is private, deep clustering methods are less explored. In particular, recently introduced federated deep clustering methods, despite showing very promising performance, still fall short in reliably providing good performance if data across clients are non-identically-independently distributed. In this work, we introduce a generalization of Deep Clustering Networks to the federated scenario, named FedDCN, that simultaneously optimizes a reconstruction loss and a clustering loss. To ensure robustness and latent space alignment in non-identically-independently distributed data scenarios, FedDCN generates synthetic data augmentations, and its learning objective includes a geometric regularization for latent space alignment. Through experimental evaluation, the effectiveness of the approach under IID and non-IID assumptions is demonstrated, and future research directions are identified.

cs.LG↗

Improving Faint Object Detection for Space Situational Awareness with Variational Autoencoders

We present a deep-learning pipeline for enhancing the detection of faint moving objects in optical space situational awareness (SSA) imagery through automated star removal and background reconstruction. Detecting low signal-to-noise ratio (SNR) objects remains extremely challenging in optical observations, particularly in the cislunar (X-GEO) environment, where structured sky backgrounds, dense stellar fields, and scattered moonlight significantly degrade the performance of classical detection algorithms. To address this problem, the proposed pipeline combines a lightweight segmentation network (Tiny-U-Net) to generate stellar masks with a partial-convolution variational autoencoder (astro-VAE), designed to learn the statistical distribution of astronomical backgrounds and perform context-aware inpainting of masked regions. The reconstructed background maps can then be used as a preprocessing step to suppress fixed sources and background inhomogeneities prior to detection. As a proof of concept, the approach is integrated with a shift-and-stack scheme and evaluated on real ground-based telescope observations targeting the X-GEO region. Results demonstrate that the method reconstructs star-free backgrounds with high fidelity, while preserving moving targets and significantly enhancing detectability, thereby providing an effective data-driven preprocessing strategy for faint moving-object detection in optical SSA scenarios.

cs.CV↗

A Hardware-Based Multi-Stage Dynamic Power Management Architecture for Autonomous Low-Light Operation

The advance of autonomous Smart Sensor Networks and embedded systems for the Internet of Things, powered by photovoltaic energy harvesting, is severely limited by energy efficiency, especially in low-light environments. While Dynamic Power Management is essential for energy conservation, conventional software-based techniques that rely on processor-managed low-power states incur a persistent quiescent current drain. This current becomes the dominant energy sink in energy-scarce conditions, limiting autonomy. The work of this paper addresses this limitation by introducing a robust, hardware-orchestrated dynamic power management architecture that improves existing configurations for battery-based sensor nodes. The proposed architecture achieves a minimal quiescent drain of 452nA, by completely power-gating the microcontroller and all non-essential peripherals, with wake-up orchestrated by an ultra-low-power PMIC, RTC and a novel latch circuit developed specifically for this work. Our evaluation demonstrates that the dynamic power management architecture is significantly more efficient than traditional software-based sleep modes.

cs.AR↗

Hardware-Aware YOLO Compression for Low-Power Edge AI on STM32U5 for Weeds Detection in Digital Agriculture

Weeds significantly reduce crop yields worldwide and pose major challenges to sustainable agriculture. Traditional weed management methods, primarily relying on chemical herbicides, risk environmental contamination and lead to the emergence of herbicide-resistant species. Precision weeding, leveraging computer vision and machine learning methods, offers a promising eco-friendly alternative but is often limited by reliance on high-power computational platforms. This work presents an optimized, low-power edge AI system for weeds detection based on the YOLOv8n object detector deployed on the STM32U575ZI microcontroller. Several compression techniques are applied to the detection model, including structured pruning, integer quantization and input image resolution scaling in order to meet strict hardware constraints. The model is trained and evaluated on the CropAndWeed dataset with 74 plant species, achieving a balanced trade-off between detection accuracy and efficiency. Our system supports real-time, in-situ weeds detection with a minimal energy consumption of 51.8mJ per inference, enabling scalable deployment in power-constrained agricultural environments.

cs.CV↗

Machine Learning for Pattern Detection in Printhead Nozzle Logging

Correct identification of failure mechanisms is essential for manufacturers to ensure the quality of their products. Certain failures of printheads developed by Canon Production Printing can be identified from the behavior of individual nozzles, the states of which are constantly recorded and can form distinct patterns in terms of the number of failed nozzles over time, and in space in the nozzle grid. In our work, we investigate the problem of printhead failure classification based on a multifaceted dataset of nozzle logging and propose a Machine Learning classification approach for this problem. We follow the feature-based framework of time-series classification, where a set of time-based and spatial features was selected with the guidance of domain experts. Several traditional ML classifiers were evaluated, and the One-vs-Rest Random Forest was found to have the best performance. The proposed model outperformed an in-house rule-based baseline in terms of a weighted F1 score for several failure mechanisms.

cs.LG↗

A Segmented Robot Grasping Perception Neural Network for Edge AI

Robotic grasping, the ability of robots to reliably secure and manipulate objects of varying shapes, sizes and orientations, is a complex task that requires precise perception and control. Deep neural networks have shown remarkable success in grasp synthesis by learning rich and abstract representations of objects. When deployed at the edge, these models can enable low-latency, low-power inference, making real-time grasping feasible in resource-constrained environments. This work implements Heatmap-Guided Grasp Detection, an end-to-end framework for the detection of 6-Dof grasp poses, on the GAP9 RISC-V System-on-Chip. The model is optimised using hardware-aware techniques, including input dimensionality reduction, model partitioning, and quantisation. Experimental evaluation on the GraspNet-1Billion benchmark validates the feasibility of fully on-chip inference, highlighting the potential of low-power MCUs for real-time, autonomous manipulation.

cs.RO↗

Adaptively Pruned Spiking Neural Networks for Energy-Efficient Intracortical Neural Decoding

Intracortical brain-machine interfaces demand low-latency, energy-efficient solutions for neural decoding. Spiking Neural Networks (SNNs) deployed on neuromorphic hardware have demonstrated remarkable efficiency in neural decoding by leveraging sparse binary activations and efficient spatiotemporal processing. However, reducing the computational cost of SNNs remains a critical challenge for developing ultra-efficient intracortical neural implants. In this work, we introduce a novel adaptive pruning algorithm specifically designed for SNNs with high activation sparsity, targeting intracortical neural decoding. Our method dynamically adjusts pruning decisions and employs a rollback mechanism to selectively eliminate redundant synaptic connections without compromising decoding accuracy. Experimental evaluation on the NeuroBench Non-Human Primate (NHP) Motor Prediction benchmark shows that our pruned network achieves performance comparable to dense networks, with a maximum tenfold improvement in efficiency. Moreover, hardware simulation on the neuromorphic processor reveals that the pruned network operates at sub-$μ$W power levels, underscoring its potential for energy-constrained neural implants. These results underscore the promise of our approach for advancing energy-efficient intracortical brain-machine interfaces with low-overhead on-device intelligence.

cs.NE↗

A Hybrid Parallel Implementation of the Aho-Corasick and Wu-Manber Algorithms Using NVIDIA CUDA and MPI Evaluated on a Biological Sequence Database

Multiple matching algorithms are used to locate the occurrences of patterns from a finite pattern set in a large input string. Aho-Corasick and Wu-Manber, two of the most well known algorithms for multiple matching require an increased computing power, particularly in cases where large-size datasets must be processed, as is common in computational biology applications. Over the past years, Graphics Processing Units (GPUs) have evolved to powerful parallel processors outperforming Central Processing Units (CPUs) in scientific calculations. Moreover, multiple GPUs can be used in parallel, forming hybrid computer cluster configurations to achieve an even higher processing throughput. This paper evaluates the speedup of the parallel implementation of the Aho-Corasick and Wu-Manber algorithms on a hybrid GPU cluster, when used to process a snapshot of the Expressed Sequence Tags of the human genome and for different problem parameters.

cs.DC↗