Exact Thrust-Reversal Limits of Bidirectional Propellers under Bounded Motor Inputs
Bidirectional propellers are often treated as signed thrust sources, but their thrust is a signed-quadratic function of rotor speed.Thus, thrust reversal necessarily occurs through zero rotor speed, where the ability of a bounded motor torque to change thrust collapses.This work formalizes this obstruction by studying exact thrust-trajectory reproducibility under bounded motor inputs with prescribed smoothness.We derive a normalized thrust-coordinate model with vanishing input gain at zero thrust, and prove necessary and sufficient reproducibility conditions in terms of the zero-crossing order of the desired thrust.Generic reversals, in which thrust crosses zero with nonzero slope, require unbounded motor input; the resulting conditions provide direct design rules for shaping thrust reversals that avoid singular motor commands.We also derive the corresponding current and voltage regularity requirements for a DC motor driving a bidirectional propeller.Experiments on a motor-propeller setup validate the predicted reversal-order effects, showing localized current/voltage peaks and thrust-tracking degradation for linear reversals, but not for higher-order reversals.These results expose an intrinsic actuator-level limitation that must be considered in force, acceleration, and interaction-control references for aerial robots.