arXiv subjects

Christian Hartl-Nesic

Publications and source records attributed to Christian Hartl-Nesic.

11 recordsLinked to original sources

arXiv2026

SafeFlowMPC: Predictive and Safe Trajectory Planning for Robot Manipulators with Learning-based Policies

The emerging integration of robots into everyday life brings several major challenges. Compared to classical industrial applications, more flexibility is needed in combination with real-time reactivity. Learning-based methods can train powerful policies based on demonstrated trajectories, such that the robot generalizes a task to similar situations. However, these black-box models lack interpretability and rigorous safety guarantees. Optimization-based methods provide these guarantees but lack the required flexibility and generalization capabilities. This work proposes SafeFlowMPC, a combination of flow matching and online optimization to combine the strengths of learning and optimization. This method guarantees safety at all times and is designed to meet the demands of real-time execution by using a suboptimal model-predictive control formulation. SafeFlowMPC achieves strong performance in three real-world experiments on a KUKA 7-DoF manipulator, namely two grasping experiment and a dynamic human-robot object handover experiment. A video of the experiments is available at http://www.acin.tuwien.ac.at/42d6. The code is available at https://github.com/TU-Wien-ACIN-CDS/SafeFlowMPC.

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arXiv2026

Spatially-Aware Adaptive Trajectory Optimization with Controller-Guided Feedback for Autonomous Racing

We present a closed-loop framework for autonomous raceline optimization that combines NURBS-based trajectory representation, CMA-ES global trajectory optimization, and controller-guided spatial feedback. Instead of treating tracking errors as transient disturbances, our method exploits them as informative signals of local track characteristics via a Kalman-inspired spatial update. This enables the construction of an adaptive, acceleration-based constraint map that iteratively refines trajectories toward near-optimal performance under spatially varying track and vehicle behavior. In simulation, our approach achieves a 17.38% lap time reduction compared to a controller parametrized with maximum static acceleration. On real hardware, tested with different tire compounds ranging from high to low friction, we obtain a 7.60% lap time improvement without explicitly parametrizing friction. This demonstrates robustness to changing grip conditions in real-world scenarios.

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arXiv2026

BoundPlanner: A convex-set-based approach to bounded manipulator trajectory planning

Online trajectory planning enables robot manipulators to react quickly to changing environments or tasks. Many robot trajectory planners exist for known environments but are often too slow for online computations. Current methods in online trajectory planning do not find suitable trajectories in challenging scenarios that respect the limits of the robot and account for collisions. This work proposes a trajectory planning framework consisting of the novel Cartesian path planner based on convex sets, called BoundPlanner, and the online trajectory planner BoundMPC. BoundPlanner explores and maps the collision-free space using convex sets to compute a reference path with bounds. BoundMPC is extended in this work to handle convex sets for path deviations, which allows the robot to optimally follow the path within the bounds while accounting for the robot's kinematics. Collisions of the robot's kinematic chain are considered by a novel convex-set-based collision avoidance formulation independent on the number of obstacles. Simulations and experiments with a 7-DoF manipulator show the performance of the proposed planner compared to state-of-the-art methods. The source code is available at github.com/TU-Wien-ACIN-CDS/BoundPlanner and videos of the experiments can be found at www.acin.tuwien.ac.at/42d4.

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arXiv2026

BoundMPC: Cartesian path following with error bounds based on model predictive control in the joint space

This work introduces the BoundMPC strategy, an innovative online model-predictive path-following approach for robot manipulators. This joint-space trajectory planner allows the following of Cartesian reference paths in the end-effector's position and orientation, including via-points, within the desired asymmetric bounds of the orthogonal path error. These bounds encode the obstacle-free space and additional task-specific constraints in Cartesian space. Contrary to traditional path-following concepts, BoundMPC purposefully deviates from the Cartesian reference path in position and orientation to account for the robot's kinematics, leading to more successful task executions for Cartesian reference paths. Furthermore the simple reference path formulation is computationally efficient and allows for replanning during the robot's motion. This feature makes it possible to use this planner for dynamically changing environments and varying goals. The flexibility and performance of BoundMPC are experimentally demonstrated by five scenarios on a 7-DoF Kuka LBR iiwa 14 R820 robot. The first scenario shows the transfer of a larger object from a start to a goal pose through a confined space where the object must be tilted. The second scenario deals with grasping an object from a table where the grasping point changes during the robot's motion, and collisions with other obstacles in the scene must be avoided. The adaptability of BoundMPC is showcased in scenarios such as the opening of a drawer, the transfer of an open container, and the wiping of a table, where it effectively handles task-specific constraints. The last scenario highlights the possibility of accounting for collisions with the entire robot's kinematic chain. The code is readily available at https://github.com/thieso/boundmpc, inspiring you to explore its potential and adapt it to your specific robotic tasks.

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arXiv2025

Incremental Language Understanding for Online Motion Planning of Robot Manipulators

Human-robot interaction requires robots to process language incrementally, adapting their actions in real-time based on evolving speech input. Existing approaches to language-guided robot motion planning typically assume fully specified instructions, resulting in inefficient stop-and-replan behavior when corrections or clarifications occur. In this paper, we introduce a novel reasoning-based incremental parser which integrates an online motion planning algorithm within the cognitive architecture. Our approach enables continuous adaptation to dynamic linguistic input, allowing robots to update motion plans without restarting execution. The incremental parser maintains multiple candidate parses, leveraging reasoning mechanisms to resolve ambiguities and revise interpretations when needed. By combining symbolic reasoning with online motion planning, our system achieves greater flexibility in handling speech corrections and dynamically changing constraints. We evaluate our framework in real-world human-robot interaction scenarios, demonstrating online adaptions of goal poses, constraints, or task objectives. Our results highlight the advantages of integrating incremental language understanding with real-time motion planning for natural and fluid human-robot collaboration. The experiments are demonstrated in the accompanying video at www.acin.tuwien.ac.at/42d5.

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arXiv2024

Model Predictive Trajectory Planning for Human-Robot Handovers

This work develops a novel trajectory planner for human-robot handovers. The handover requirements can naturally be handled by a path-following-based model predictive controller, where the path progress serves as a progress measure of the handover. Moreover, the deviations from the path are used to follow human motion by adapting the path deviation bounds with a handover location prediction. A Gaussian process regression model, which is trained on known handover trajectories, is employed for this prediction. Experiments with a collaborative 7-DoF robotic manipulator show the effectiveness and versatility of the proposed approach.

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arXiv2024

Model Predictive Trajectory Optimization With Dynamically Changing Waypoints for Serial Manipulators

Systematically including dynamically changing waypoints as desired discrete actions, for instance, resulting from superordinate task planning, has been challenging for online model predictive trajectory optimization with short planning horizons. This paper presents a novel waypoint model predictive control (wMPC) concept for online replanning tasks. The main idea is to split the planning horizon at the waypoint when it becomes reachable within the current planning horizon and reduce the horizon length towards the waypoints and goal points. This approach keeps the computational load low and provides flexibility in adapting to changing conditions in real time. The presented approach achieves competitive path lengths and trajectory durations compared to (global) offline RRT-type planners in a multi-waypoint scenario. Moreover, the ability of wMPC to dynamically replan tasks online is experimentally demonstrated on a KUKA LBR iiwa 14 R820 robot in a dynamic pick-and-place scenario.

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arXiv2023

Real-time 6-DoF Pose Estimation by an Event-based Camera using Active LED Markers

Real-time applications for autonomous operations depend largely on fast and robust vision-based localization systems. Since image processing tasks require processing large amounts of data, the computational resources often limit the performance of other processes. To overcome this limitation, traditional marker-based localization systems are widely used since they are easy to integrate and achieve reliable accuracy. However, classical marker-based localization systems significantly depend on standard cameras with low frame rates, which often lack accuracy due to motion blur. In contrast, event-based cameras provide high temporal resolution and a high dynamic range, which can be utilized for fast localization tasks, even under challenging visual conditions. This paper proposes a simple but effective event-based pose estimation system using active LED markers (ALM) for fast and accurate pose estimation. The proposed algorithm is able to operate in real time with a latency below \SI{0.5}{\milli\second} while maintaining output rates of \SI{3}{\kilo \hertz}. Experimental results in static and dynamic scenarios are presented to demonstrate the performance of the proposed approach in terms of computational speed and absolute accuracy, using the OptiTrack system as the basis for measurement.

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arXiv2023

Singularity Avoidance with Application to Online Trajectory Optimization for Serial Manipulators

This work proposes a novel singularity avoidance approach for real-time trajectory optimization based on known singular configurations. The focus of this work lies on analyzing kinematically singular configurations for three robots with different kinematic structures, i.e., the Comau Racer 7-1.4, the KUKA LBR iiwa R820, and the Franka Emika Panda, and exploiting these configurations in form of tailored potential functions for singularity avoidance. Monte Carlo simulations of the proposed method and the commonly used manipulability maximization approach are performed for comparison. The numerical results show that the average computing time can be reduced and shorter trajectories in both time and path length are obtained with the proposed approach

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arXiv2023

Sampling-Based Trajectory (re)planning for Differentially Flat Systems: Application to a 3D Gantry Crane

In this paper, a sampling-based trajectory planning algorithm for a laboratory-scale 3D gantry crane in an environment with static obstacles and subject to bounds on the velocity and acceleration of the gantry crane system is presented. The focus is on developing a fast motion planning algorithm for differentially flat systems, where intermediate results can be stored and reused for further tasks, such as replanning. The proposed approach is based on the informed optimal rapidly exploring random tree algorithm (informed RRT*), which is utilized to build trajectory trees that are reused for replanning when the start and/or target states change. In contrast to state-of-the-art approaches, the proposed motion planning algorithm incorporates a linear quadratic minimum time (LQTM) local planner. Thus, dynamic properties such as time optimality and the smoothness of the trajectory are directly considered in the proposed algorithm. Moreover, by integrating the branch-and-bound method to perform the pruning process on the trajectory tree, the proposed algorithm can eliminate points in the tree that do not contribute to finding better solutions. This helps to curb memory consumption and reduce the computational complexity during motion (re)planning. Simulation results for a validated mathematical model of a 3D gantry crane show the feasibility of the proposed approach.

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arXiv2023

Machine Learning-based Framework for Optimally Solving the Analytical Inverse Kinematics for Redundant Manipulators

Solving the analytical inverse kinematics (IK) of redundant manipulators in real time is a difficult problem in robotics since its solution for a given target pose is not unique. Moreover, choosing the optimal IK solution with respect to application-specific demands helps to improve the robustness and to increase the success rate when driving the manipulator from its current configuration towards a desired pose. This is necessary, especially in high-dynamic tasks like catching objects in mid-flights. To compute a suitable target configuration in the joint space for a given target pose in the trajectory planning context, various factors such as travel time or manipulability must be considered. However, these factors increase the complexity of the overall problem which impedes real-time implementation. In this paper, a real-time framework to compute the analytical inverse kinematics of a redundant robot is presented. To this end, the analytical IK of the redundant manipulator is parameterized by so-called redundancy parameters, which are combined with a target pose to yield a unique IK solution. Most existing works in the literature either try to approximate the direct mapping from the desired pose of the manipulator to the solution of the IK or cluster the entire workspace to find IK solutions. In contrast, the proposed framework directly learns these redundancy parameters by using a neural network (NN) that provides the optimal IK solution with respect to the manipulability and the closeness to the current robot configuration. Monte Carlo simulations show the effectiveness of the proposed approach which is accurate and real-time capable ($\approx$ \SI{32}{\micro\second}) on the KUKA LBR iiwa 14 R820.

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