arXiv subjects

Christian Huber

Publications and source records attributed to Christian Huber.

30 records · Page 2Linked to original sources

arXiv2019

3D printing of polymer-bonded anisotropic magnets in an external magnetic field and by a modified production process

The possibility of producing polymer-bonded magnets with the aid of additive processes, such as 3D printing, opens up a multitude of new areas of application. Almost any structures and prototypes can be produced cost-effectively in small quantities. Extending the 3D printing process allows the manufacturing of anisotropic magnetic structures by aligning the magnetic easy axis of ferromagnetic particles inside a paste-like compound material along an external magnetic field. This is achieved by two different approaches: First, the magnetic field for aligning the particles is provided by a permanent magnet. Secondly, the 3D printing process itselfs generates an anisotropic behavior of the structures. An inexpensive and customizable end-user fused filament fabrication 3D printer is used to print the magnetic samples. The magnetical properties of different magnetic anisotropic Sr ferrite and SmFeN materials are investigated and discussed.

cond-mat.mtrl-sci↗

arXiv2019

Polymer-bonded anisotropic SrFe$_\text{12}$O$_\text{19}$ filaments for fused filament fabrication

In this publication we describe the extrusion process and the properties of polymer-bonded anisotropic SrFe$_\text{12}$O$_\text{19}$ filaments for fused filament fabrication (FFF). Highly filled polyamide 12 filaments with a filling fraction from 40 vol.% to 55 vol.% are mixed and extruded into filaments with a diameter of 1.75 mm. Such filaments are processable with a conventional FFF 3D printer. No modifications of the 3D printer are necessary. Detailed mechanical and magnetic investigations of printed samples are performed and discussed. In the presence of an external alignment field, the Sr ferrite particles inside the PA12 matrix can be aligned along an external magnetic field. The remanence can be increased by 40 % by printing anisotropic structures. For the 55 vol.% filled filament, a remanence of 212.8 mT and a coercivity of 307.4 mT are measured. The capabilities of printing magnetic anisotropic structures in a complex external field are presented with a Halbach-array arrangement. By the aim of an inverse field model, based on a finite element method, the orientation of the particles and the quality of the print can be estimated by a nondestructive method.

physics.app-ph↗

arXiv2019

Additive manufactured isotropic NdFeB magnets by stereolithography, fused filament fabrication, and selective laser sintering

Magnetic isotropic NdFeB powder is processed by the following additive manufacturing methods: (i) stereolithography (SLA), (ii) fused filament fabrication (FFF), and (iii) selective laser sintering (SLS). For the first time, a stereolithography based method is used to 3D print hard magnetic materials. FFF and SLA use a polymer matrix material as binder, SLS sinters the powder directly. All methods use the same hard magnetic NdFeB powder material. Complex magnets with small feature sizes in a superior surface quality can be printed with SLA. The magnetic properties for the processed samples are investigated and compared. SLA can print magnets with a remanence of 388 mT and a coercivity of 0.923 T. A complex magnetic design for speed wheel sensing applications is presented and printed with all methods.

physics.app-ph↗

arXiv2019

Coercivity enhancement of selective laser sintered NdFeB magnets by grain boundary infiltration

Laser powder bed fusion is a well-established additive manufacturing method that can be used for the production of net-shaped Nd-Fe-B sintered magnets. However, low coercivity has been one of the drawbacks in the laser powder bed fusion processed Nd-Fe-B magnets. In this work, we have demonstrated that the grain boundary diffusion process using low-melting Nd-Cu, Nd-Al-Ni-Cu, and Nd-Tb-Cu alloys to the selective laser sintered NdFeB magnets can results in a substantial enhancement of coercivity from 0.65 T to 1.5 T. Detailed microstructure investigations clarified formation of Nd-rich grain boundary phase, introducing Tb-rich shell at the surface of Nd2Fe14B grains, and maintaining the grain size in nano-scale are responsible for the large coercivity enhancement.

physics.app-ph↗

arXiv2018

Additive Manufactured and Topology Optimized Permanent Magnet Spin-Rotator for Neutron Interferometry Applications

In neutron interferometric experiments using polarized neutrons coherent spin-rotation control is required. In this letter we present a new method for Larmor spin-rotation around an axis parallel to the outer guide field using topology optimized 3D printed magnets. The use of 3D printed magnets instead of magnetic coils avoids unwanted inductances and offers the advantage of no heat dissipation, which prevents potential loss in interferometric contrast due to temperature gradients in the interferometer. We use topology optimization to arrive at a design of the magnet geometry that is optimized for homogeneity of the magnetic action over the neutron beam profile and adjustability by varying the distance between the 3D printed magnets. We verify the performance in polarimetric and interferometric neutron experiments.

quant-ph↗

arXiv2018

3D-Printed Phase Waveplates for THz Beam Shaping

The advancement of 3D-printing opens up a new way of constructing affordable custom terahertz (THz) components due to suitable printing resolution and THz transparency of polymer materials. We present a way of calculating, designing and fabricating a THz waveplate that phase-modulates an incident THz beam (λ=2.14 mm) in order to create a predefined intensity profile of the optical wavefront on a distant image plane. Our calculations were performed for two distinct target intensities with the use of a modified Gerchberg-Saxton algorithm. The resulting phase-modulating profiles were used to model the polyactide elements, which were printed out with a commercially available 3D-printer. The results were tested in an THz experimental setup equipped with a scanning option and they showed good agreement with theoretical predictions.

physics.optics↗

arXiv2017

Topologically Protected Vortex Structures to Realize Low-Noise Magnetic Sensors

Micromagnetic sensors play a major role towards the miniaturization in the industrial society. The adoption of new and emerging sensor technologies like anisotropic magnetoresistance (AMR), giant magnetoresistance (GMR) and tunnel magnetoresistance (TMR) sensors are mainly driven by their integrability and enhanced sensitivity. At the core of such sensors, a microstructured ferromagnetic thin film element transduces the magnetic signal. Such elements usually switch via multi-domain, C- or S-shaped magnetization states and, therefore, often exhibit an open non-linear hysteresis curve. Linearity and hysteretic effects, as well as magnetic noise are key features in the improvement of such sensors. Here, we report on the physical origin of these disturbing factors and the inherent connection of noise and hysteresis. Critical noise sources are identified by means of analytic and micromagnetic models. The dominant noise source is due to irreproducible magnetic switching of the transducer element at external fields close to the Stoner Wohlfarth switching field. Furthermore, a solution is presented to overcome these limiting factors: a disruptive sensor design is proposed and analyzed which realizes a topologically protected magnetic vortex state in the transducer element. Compared to state of the art sensors the proposed sensor layout has negligible hysteresis, a linear regime about an order of magnitude higher and lower magnetic noise making the sensor ideal candidate for applications ranging from automotive industry to biological application.

cond-mat.mes-hall↗

arXiv2017

Contactless and absolute linear displacement detection based upon 3D printed magnets combined with passive radio-frequency identification

Within this work a passive and wireless magnetic sensor, to monitor linear displacements is proposed. We exploit recent advances in 3D printing and fabricate a polymer bonded magnet with a spatially linear magnetic field component corresponding to the length of the magnet. Regulating the magnetic compound fraction during printing allows specific shaping of the magnetic field distribution. A giant magnetoresistance magnetic field sensor is combined with a radio-frequency identification tag in order to passively monitor the exerted magnetic field of the printed magnet. Due to the tailored magnetic field, a displacement of the magnet with respect to the sensor can be detected within the sub-mm regime. The sensor design provides good flexibility by controlling the 3D printing process according to application needs. Absolute displacement detection using low cost components and providing passive operation, long term stability and longevity renders the proposed sensor system ideal for structural health monitoring applications.

physics.app-ph↗

arXiv2017

A fast finite-difference algorithm for topology optimization of permanent magnets

We present a finite-difference method for the topology optimization of permanent magnets that is based on the FFT accelerated computation of the stray-field. The presented method employs the density approach for topology optimization and uses an adjoint method for the gradient computation. Comparsion to various state-of-the-art finite-element implementations shows a superior performance and accuracy. Moreover, the presented method is very flexible and easy to implement due to various preexisting FFT stray-field implementations that can be used.

physics.comp-ph↗

arXiv2017

Topology Optimized and 3D Printed Polymer Bonded Permanent Magnets for a Predefined External Field

Topology optimization offers great opportunities to design permanent magnetic systems that have specific external field characteristics. Additive manufacturing of polymer bonded magnets with an end-user 3D printer can be used to manufacture permanent magnets with structures that have been difficult or impossible to manufacture previously. This work combines these two powerful methods to design and manufacture permanent magnetic system with specific properties. The topology optimization framework is simple, fast, and accurate. It can be also used for reverse engineering of permanent magnets in order to find the topology from field measurements. Furthermore, a magnetic system that generate a linear external field above the magnet is presented. With a volume constraint the amount of magnetic material can be minimized without losing performance. Simulations and measurements of the printed system show a very good agreement.

cond-mat.mtrl-sci↗

arXiv2017

3D Printing of Polymer Bonded Rare-Earth Magnets With a Variable Magnetic Compound Density for a Predefined Stray Field

Additive manufacturing of polymer bonded magnets is a recently developed technique, for single-unit production, and for structures that have been impossible to manufacture previously. Also new possibilities to create a specific stray field around the magnet are triggered. The current work presents a method to 3D print polymer bonded magnets with a variable magnetic compound density distribution. A low-cost, end-user 3D printer with a mixing extruder is used to mix permanent magnetic filaments with pure PA12 filaments. The magnetic filaments are compounded, extruded, and characterized for the printing process. To deduce the quality of the manufactured magnets with a variable compound density, an inverse stray field framework is used. The effectiveness of the printing process and the simulation method is shown. It can also be used to manufacture magnets that produce a predefined stray field in a given region. Examples for sensor applications are presented. This setup and simulation framework allows the design and manufacturing of polymer bonded permanent magnets which are impossible to create with conventional methods.

physics.ins-det↗

arXiv2016

Solving Large-Scale Inverse Magnetostatic Problems using the Adjoint Method

An efficient algorithm for the reconstruction of the magnetization state within magnetic components is presented. The occurring inverse magnetostatic problem is solved by means of an adjoint approach, based on the Fredkin-Koehler method for the solution of the forward problem. Due to the use of hybrid FEM-BEM coupling combined with matrix compression techniques the resulting algorithm is well suited for large-scale problems. Furthermore the reconstruction of the magnetization state within a permanent magnet is demonstrated.

physics.comp-ph↗