arXiv subjects

Cosimo Della Santina

Publications and source records attributed to Cosimo Della Santina.

At least 19 recordsLinked to original sources

arXiv2026

Learning Purposeful Co-designs of Bio-inspired Quadrupedal Robots

Treating morphology and control as separate design problems has constrained the efficiency and adaptability of quadrupedal robots, while current co-design approaches are often constrained by restricted design spaces. We overcome this limit by introducing Dogger, a bio-inspired quadruped with modular three-segment legs, four-bar linkages and adjustable passive knee compliance. A two-stage framework combining reinforcement learning and Bayesian optimization is developed: the morphology-conditioned control policy is trained across designs and then held fixed during task-specific design selection. The resulting designs and policies deployed zero-shot reduce the cost of transport by 18.6% and 35.7% for inspection and payload-carrying tasks. Comparisons demonstrate that full geometry-compliance co-design outperforms fixed and restricted design scopes. Cross-task tests further reveal distinct task-specific morphologies with shared mechanical trade-offs. These results provide hardware-level evidence that expanding the physical design space alongside learned control is essential to realize the full potential of task-driven morphology-control co-design in legged robotics.

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arXiv2026

Stabilizing Low-Stiffness Soft Robots at Unstable Equilibria: A Model-Based Optimal Control Approach

Continuum soft robots are highly nonlinear and underactuated systems, which makes stabilizing them around unstable equilibrium points difficult. This challenge becomes even greater in low stiffness regimes, where gravitational forces dominate elastic forces. In this letter, we explore whether optimal control can address these challenges using a computa- tionally efficient method suitable for real time use. We propose a nonlinear model predictive control (NMPC) approach based on Differential Dynamic Programming (DDP), combined with an accurate reduced order Variable Strain model with analytical derivatives. This results in an efficient control framework for addressing the stabilization problem. Tested on a soft inverted pendulum and other hybrid soft rigid systems, the method outperforms traditional controllers, stabilizes more challenging configurations, and operates reliably at real time speeds (50 150 Hz), demonstrating both effectiveness and practical feasibility in experimental settings.

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arXiv2026

Infinite-Dimensional Closed-Loop Inverse Kinematics for Soft Robots via Neural Operators

For fully actuated rigid robots, kinematic inversion is a purely geometric problem, efficiently solved by closed-loop inverse kinematics (CLIK) schemes that compute joint velocities to position the robot body in space. For underactuated soft robots, however, not all configurations are attainable through control action, making kinematic inversion extremely ill-posed. Extensions of CLIK address this by introducing end-to-end mappings from actuation to task space for the controller to operate on, but typically assume finite dimensions of the underlying virtual configuration space. In this work, we formulate CLIK in the infinite-dimensional domain to reason about the entire soft robot shape while solving tasks, thereby skipping intermediate approximation steps. We do this by composing an actuation-to-shape map with a shape-to-task map, deriving the differential end-to-end kinematics via an infinite-dimensional chain rule, and thereby obtaining a Jacobian-based CLIK algorithm. Since complex soft-robot models are rarely available in closed form, and neither the actuation-to-shape mapping nor its Jacobian can typically be obtained analytically, we propose to learn it using differentiable neural operator networks. We first present an analytical study on a constant-curvature segment, and then apply the neural version of the algorithm to a three-fiber soft robotic arm whose underlying model relies on morphoelasticity and active filament theory.

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arXiv2026

SoRoMoX: Fast, Differentiable, and Parallelizable Soft Robot Models

Reduced-order models based on Cosserat-rod theory are now well established, and modeling theory is no longer the primary bottleneck in soft-robot control. Their implementations, however, do not support the differentiable, GPU-parallel, and control-oriented workflows that underpin advanced rigid-robotics applications. Here, we fill this gap with SoRoMoX (Soft Robot Models in JAX), a fully numerical, JIT-compilable Python/JAX framework. SoRoMoX implements articulated, Piecewise Constant Strain, and Variable Strain models through a unified, control-ready interface that provides inertia matrices, gravitational and elastic forces, Jacobians, and their derivatives. To our knowledge, it is the first rod/strain-based soft-robot modeling framework that runs directly on GPUs, with Warp kernels accelerating parallel continuum-model execution, and is end-to-end differentiable with respect to states, inputs, and parameters. Sequential CPU rollouts are up to 27.0 times faster than SoRoSim, while GPU-parallel GVS rollouts increase throughput by up to 679.7 times. This performance enables workflows that were previously impractical or impossible: static-equilibrium system identification with 66% lower marker RMSE; residual-force learning with a further 64% reduction; computed-torque tracking with RMSE reduced by a factor of approximately 500 relative to model-free PD; control-gain optimization with up to 98% lower loss than untuned gains; safety-constrained control using high-order control barrier functions to keep the peak contact force within a prescribed 5 N bound, compared with 33.5 N without the safety constraint; and reinforcement-learning policy training up to 7 times faster than a CPU PyElastica discrete-rod baseline through massively parallel rollouts.

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arXiv2026

Soft yet Effective Robots via Holistic Co-Design

Soft robots promise inherent safety via their material compliance for seamless interactions with humans or delicate environments. Despite progress, the field struggles to balance task-specific performance with broader factors like durability and manufacturability--a difficulty that we find is compounded by traditional sequential design processes with their lack of feedback loops. In this perspective, we review emerging co-design approaches that simultaneously optimize the soft robot's body and brain, enabling the discovery of unconventional designs highly tailored to the given tasks. Their adoption is limited by narrow objectives, gaps between simulated and real performance, and computational cost. To address these challenges, we propose a holistic co-design framework that incorporates a broader range of design values, integrates real-world prototyping to refine evaluations, and boosts efficiency through surrogate metrics and model-based control strategies. Finally, we outline research priorities in design priors and metrics, AI-assisted evaluation, and balancing computational refinement with physical testing and safety with performance.

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arXiv2026

Collocated Shape Regulation for Soft Robots

Controlling the shape of a continuum soft robot typically requires an accurate dynamic model and actuation of all degrees of freedom. We show that regulating only the actuated coordinates, through collocated shape control, achieves provably stable convergence of those coordinates and, under an explicit compatibility condition, of the entire robot shape. While collocated control is a cornerstone of high-performance motion control in rigid robotics, extending this formulation to continuum soft robots has remained challenging due to the complexity of their dynamics. We present the first general framework for collocated control of continuum soft robots and derive a unified family of controllers, including PD, PID, PsatID, and their counterparts with compensation and cancellation components. The framework unifies existing approaches while introducing new controller designs. In particular, we develop three classes of PD and PID like regulators with local, semi-global, and global stability guarantees, and provide rigorous convergence analyses for each. Extensive experimental validation demonstrates the effectiveness of the proposed methods across different model discretizations and controller parameters. The resulting framework provides practical design guidelines for selecting and implementing controllers with known stability guarantees, without requiring a complete dynamic model of the robot

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arXiv2026

Manipulation with Stability Guarantees: Linear Deformable Objects with Non-negligible Physical Response Grasped at Multiple Location

Most research on the manipulation of deformable objects focuses on lightweight systems with negligible mechanical response, effectively restricting attention to quasi-static regimes. This assumption excludes a broad class of practically relevant objects, such as hoses, pipes, and wiring harnesses, whose dynamics cannot be ignored during manipulation. In this work, we address this limitation by introducing a closed-loop control architecture that explicitly accounts for object dynamics and recasts manipulation as a shape-regulation problem. Control is achieved by modulating forces and torques applied at multiple fixed points along the object. This approach builds on three methodological contributions: a fully dynamic model of linear deformable objects based on discrete strain parameterizations; an extension of the notion of actuation coordinates to SE(3), yielding a structured and inherently underactuated control architecture; and nonlinear feedback strategies providing explicit conditions for steady-state convergence to desired configurations. Extensive simulations on representative manipulation tasks demonstrate the performance gains enabled by the proposed modelbased formulation. We finally validate the approach experimentally through a real-time closed-loop implementation with online shape estimation, confirming its practical feasibility and effectiveness

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arXiv2026

From Digital to Physical Reservoir Computing: Co-Optimizing Soft Robotic Reservoirs via Dynamics Matching

Soft robotic substrates are promising for Physical Reservoir Computing (PRC) because their compliant nonlinear dynamics can provide temporal memory, high-dimensional state transformations, and efficient inference. However, physical reservoirs are often adopted as-is rather than pretrained or co-optimized, potentially limiting soft robotic PRC performance relative to digital reservoirs. We investigate whether a physical reservoir can instead be pretrained against high-performing digital reference dynamics. Our formulation jointly optimizes physical parameters, a diffeomorphic physical-reference state map, and feedforward-feedback control using a differentiable physical model and an acceleration-level equation-error objective that avoids temporal integration. As a proof of concept, we instantiate the formulation with simulated soft robots, a Random Oscillators Network (RON) reference, and parallel multi-start gradient descent. We evaluate the optimized reservoirs on classification (sMNIST and ADIAC) and forecasting (Mackey-Glass and Lorenz96) tasks across four reservoir dimensions. Compared with unoptimized soft robot reservoirs, the optimized reservoirs achieve a mean relative improvement of 33.7% across all tasks and datasets, while remaining close to the digital reference. These results demonstrate the feasibility of dynamics-level co-optimization for the simulated soft robotic reservoirs considered here.

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arXiv2026

Learning to infer and manipulate through distributed whole-arm interaction in a soft robot

In animals such as elephants and octopuses, acquiring non-visual information about an object and physically engaging with it are inseparable processes mediated by rich, large-area interactions between compliant appendages and the environment. Soft robots provide a natural platform for translating this principle into engineered systems. Yet current robotic intelligence makes limited use of physical interaction, treating it primarily as a disturbance to be rejected or, at best, as a means of compensating for object misalignment. Here, we introduce a physical intelligence framework in which distributed compliant interactions jointly reveal task-relevant information and organize manipulation behavior. This results in an intrinsically partially observable problem: key task-relevant information is never measured directly, but must instead be inferred from the history of physical interactions. We propose a reinforcement-learning architecture that addresses this challenge by learning a memory-based control policy end-to-end. The key innovations making this possible are (i) a pretrained exploration policy that provides a reference for broad workspace exploration, (ii) joint optimization that integrates exploration and grasping objectives within a single recurrent policy, and (iii) a two-stage sim-to-real adaptation including observation mapping and policy fine-tuning. We demonstrate this principle through blind whole-arm grasping with a hybrid rigid-soft robotic arm that we equip with IMUs embedded directly within its compliant structure, providing its only source of proprioceptive sensing. The learned policy successfully identifies and grasps various objects by autonomously coordinating workspace exploration, object encounter and localization, inference of grasp-relevant properties, and stable whole-arm wrapping.

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arXiv2026

Symmetric Lyapunov Subcenter Manifolds for Periodic Regulation of Mechanical Systems

Multi-body mechanical systems have rich internal dynamics, whose solutions can be exploited as energy-efficient control targets. Yet, solutions non-trivially depend on system parameters, obscuring feasible properties for use as target trajectories. For periodic regulation tasks in robotics applications, we investigate properties of nonlinear oscillations collected in Lyapunov subcenter manifolds (LSMs) of conservative mechanical systems (CMs). Using a time-symmetry of CMs, it is shown that mild non-resonance conditions guarantee that LSMs exclusively consist of oscillations between two points of zero velocity. The existence of a unique generator is proven, which is a connected, 1D manifold that collects these points of zero velocity for a given LSM. Furthermore, it is shown that an additional spatial symmetry provides LSMs with yet stronger properties of Rosenberg manifolds. Here all oscillations pass through a unique equilibrium configuration, which can be favorable for control applications. These theoretical results are numerically confirmed on two mechanical systems: a double pendulum and a 5-link pendulum.

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arXiv2026

A Model-Based Decoupling Strategy for Proprioception and Contact Sensing in an Architected Soft Manipulator

Soft continuum robots require embedded sensing for proprioception and contact detection, yet integrating sensors into sparse, highly deformable architected structures remains challenging. We present a model-based strategy that decouples proprioceptive and contact signals from a common set of fluidic pressure sensors embedded in a soft architected segment. Each segment of the Innervated Trimmed Helicoid (ITH) contains six air channels routed in a localized zigzag pattern along the circumference. With only three principal kinematic degrees of freedom (axial compression, bending in x, bending in y), the six pressure readings form an overdetermined system. A piecewise constant curvature model maps pressures to shape, and Huber regression identifies outlier channels whose residuals indicate external contact. On a single ITH segment, this approach achieves proprioceptive shape estimation with a relative bending error of 0.11 +/- 0.02 and a contact detection rate of 97% across 178 trials. We integrate eight ITH segments into Air-Helix, a tendon-driven soft continuum manipulator, and present exploratory whole-arm demonstrations that include tactile teaching by demonstration, admittance-controlled force regulation, and tactile object reconstruction. The results suggest that localized fluidic innervation combined with model-based redundancy resolution is a practical path toward concurrent proprioception and contact sensing in architected soft robots.

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arXiv2026

Soft Swing-up: Benchmarking Model-Based Optimal Control for Rigid-Soft Underactuated Systems

Continuum soft robots are inherently underactuated and subject to intrinsic input constraints, making dynamic control particularly challenging, especially in hybrid rigid-soft robots. While most existing methods focus on quasi-static behaviors, dynamic tasks such as swing-up require accurate exploitation of continuum dynamics. This has led to studies on simple low-order template systems that often fail to capture the complexity of real continuum deformations. Model-based optimal control offers a systematic solution; however, its application to rigid-soft robots is often limited by the computational cost and inaccuracy of numerical differentiation for high-dimensional models. Building on recent advances in the Geometric Variable Strain model that enable analytical derivatives, this work investigates three optimal control strategies for underactuated soft systems -- Direct Collocation, Differential Dynamic Programming, and Nonlinear Model Predictive Control -- to perform dynamic swing-up tasks. To address stiff continuum dynamics and constrained actuation, implicit integration schemes and warm-start strategies are employed to improve numerical robustness and computational efficiency. The methods are evaluated in simulation on three Rigid-Soft and high-order soft benchmark systems -- the Soft Cart-Pole, the Soft Pendubot, and the Soft Furuta Pendulum -- highlighting their performance and computational trade-offs.

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arXiv2026

Set-Supervised Diffusion Policy: Learning Action-Chunking Diffusion through Corrections

Diffusion policies have recently emerged as a powerful framework for robotic manipulation. However, like other behavior cloning methods, they remain vulnerable to distributional shift, often requiring human-in-the-loop interventions to correct failures during deployment. These interactions naturally provide paired supervision in the form of the robot's undesired actions and the human teacher's corrective actions. Yet existing data aggregation pipelines and standard behavior cloning losses largely ignore this negative signal from undesired actions, leading to overfitting to teacher's actions and an increasing reliance on costly expert data. To address this limitation, we propose Set-Supervised Diffusion Policy (SDP), a novel learning framework that utilizes contrastive action-chunk data to train diffusion policies from human corrections. From paired positive and negative action-chunks, SDP constructs a set of desired action-chunks and designs a training pipeline that encourages the diffusion policy to align with the set. Through extensive experiments across multiple robotic manipulation tasks, we demonstrate that SDP consistently improves policy performance, with particularly strong gains in robustness to noisy data. Moreover, SDP induces high-quality aggregated datasets, enabling more efficient and reliable policy learning from human-in-the-loop corrections. Our code is available at https://set-supervised-diffusion-policy.github.io/.

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arXiv2026

From Action Labels to Sets: Rethinking Action Supervision for Imitation Learning from Corrective Feedback

Behavior cloning (BC) optimizes policies by treating human demonstrations as pointwise action labels. While effective with accurate action labels, this formulation is brittle in practice: when human-provided actions are imperfect, treating each label as an exact target can steer the policy away from the underlying desired behavior, particularly when expressive models are used (e.g., energy-based models). As a result, we propose a human-in-the-loop alternative that replaces pointwise supervision with set-valued action targets. We introduce Contrastive policy Learning from Interactive Corrections (CLIC). CLIC leverages human corrections to construct and refine sets of desired actions, and optimizes a policy to place probability mass over these sets rather than over a single action target. This formulation naturally accommodates both absolute and relative corrections and can represent complex multi-modal behaviors. Extensive simulation and real-robot experiments show that the proposed approach leads to effective policy learning across diverse settings: CLIC remains competitive with the state of the art under accurate data while being substantially more robust under noisy, relative, and partial feedback. Our implementation is publicly available at https://clic-webpage.github.io/.

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arXiv2026

Reconciling distributed compliance with high-performance control in continuum soft robotics

High-performance closed-loop control of truly soft continuum manipulators has remained elusive. Experimental demonstrations have largely relied on sufficiently stiff, piecewise architectures in which each actuated segment behaves as a distributed yet effectively rigid element, while deformation modes beyond simple bending are suppressed. This strategy simplifies modeling and control, but sidesteps the intrinsic complexity of a fully compliant body and makes the system behave as a serial kinematic chain, much like a conventional articulated robot. An implicit conclusion has consequently emerged within the community: distributed softness and dynamic precision are incompatible. Here we show this trade-off is not fundamental. We present a highly compliant, fully continuum robotic arm - without hardware discretization or stiffness-based mode suppression - that achieves fast, precise task-space convergence under dynamic conditions. The platform integrates direct-drive actuation, a tendon routing scheme enabling coupled bending and twisting, and a structured nonlinear control architecture grounded in reduced-order strain modeling of underactuated systems. Modeling, actuation, and control are co-designed to preserve essential mechanical complexity while enabling high-bandwidth loop closure. Experiments demonstrate accurate, repeatable execution of dynamic Cartesian tasks, including fast positioning and interaction. The proposed system achieves the fastest reported task-execution speed among soft robots. At millimetric precision, execution speed increases nearly fourfold compared with prior approaches, while operating on a fully compliant continuum body. These results show that distributed compliance and high-performance dynamic control can coexist, opening a path toward truly soft manipulators approaching the operational capabilities of rigid robots without sacrificing morphological richness.

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arXiv2026

Towards Terrain-Aware Safe Locomotion for Quadrupedal Robots Using Proprioceptive Sensing

Achieving safe quadrupedal locomotion in real-world environments has attracted much attention in recent years. When walking over uneven terrain, achieving reliable estimation and realising safety-critical control based on the obtained information is still an open question. To address this challenge, especially for low-cost robots equipped solely with proprioceptive sensors (e.g., IMUs, joint encoders, and contact force sensors), this work first presents an estimation framework that generates a 2.5-D terrain map and extracts support plane parameters, which are then integrated into contact and state estimation. Then, we integrate this estimation framework into a safety-critical control pipeline by formulating control barrier functions that provide rigorous safety guarantees. Experiments demonstrate that the proposed terrain estimation method provides smooth terrain representations. Moreover, the coupled estimation framework of terrain, state, and contact reduces the mean absolute error of base position estimation by 64.8%, decreases the estimation variance by 47.2%, and improves the robustness of contact estimation compared to a decoupled framework. The terrain-informed CBFs integrate historical terrain information and current proprioceptive measurements to ensure global safety by keeping the robot out of hazardous areas and local safety by preventing body-terrain collision, relying solely on proprioceptive sensing.

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arXiv2026

Input-to-State Stable Coupled Oscillator Networks for Closed-form Model-based Control in Latent Space

Even though a variety of methods have been proposed in the literature, efficient and effective latent-space control (i.e., control in a learned low-dimensional space) of physical systems remains an open challenge. We argue that a promising avenue is to leverage powerful and well-understood closed-form strategies from control theory literature in combination with learned dynamics, such as potential-energy shaping. We identify three fundamental shortcomings in existing latent-space models that have so far prevented this powerful combination: (i) they lack the mathematical structure of a physical system, (ii) they do not inherently conserve the stability properties of the real systems, (iii) these methods do not have an invertible mapping between input and latent-space forcing. This work proposes a novel Coupled Oscillator Network (CON) model that simultaneously tackles all these issues. More specifically, (i) we show analytically that CON is a Lagrangian system - i.e., it possesses well-defined potential and kinetic energy terms. Then, (ii) we provide formal proof of global Input-to-State stability using Lyapunov arguments. Moving to the experimental side, we demonstrate that CON reaches SoA performance when learning complex nonlinear dynamics of mechanical systems directly from images. An additional methodological innovation contributing to achieving this third goal is an approximated closed-form solution for efficient integration of network dynamics, which eases efficient training. We tackle (iii) by approximating the forcing-to-input mapping with a decoder that is trained to reconstruct the input based on the encoded latent space force. Finally, we show how these properties enable latent-space control. We use an integral-saturated PID with potential force compensation and demonstrate high-quality performance on a soft robot using raw pixels as the only feedback information.

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arXiv2026

SENSE-STEP: Learning Sim-to-Real Locomotion for a Sensory-Enabled Soft Quadruped Robot

Robust closed-loop locomotion remains challenging for soft quadruped robots due to high-dimensional dynamics, actuator hysteresis, and difficult-to-model contact interactions, while conventional proprioception provides limited information about ground contact. In this paper, we present a learning-based control framework for a pneumatically actuated soft quadruped equipped with tactile suction-cup feet, and we validate the approach experimentally on physical hardware. The control policy is trained in simulation through a staged learning process that starts from a reference gait and is progressively refined under randomized environmental conditions. The resulting controller maps proprioceptive and tactile feedback to coordinated pneumatic actuation and suction-cup commands, enabling closed-loop locomotion on flat and inclined surfaces. When deployed on the real robot, the closed-loop policy outperforms an open-loop baseline, increasing forward speed by 41% on a flat surface and by 91% on a 5-degree incline. Ablation studies further demonstrate the role of tactile force estimates and inertial feedback in stabilizing locomotion, with performance improvements of up to 56% compared to configurations without sensory feedback.

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