arXiv subjects

Cosimo Della Santina

Publications and source records attributed to Cosimo Della Santina.

At least 55 records · Page 3Linked to original sources

arXiv2025

Real-Time Generation of Near-Minimum-Energy Trajectories via Constraint-Informed Residual Learning

Industrial robotics demands significant energy to operate, making energy-reduction methodologies increasingly important. Strategies for planning minimum-energy trajectories typically involve solving nonlinear optimal control problems (OCPs), which rarely cope with real-time requirements. In this paper, we propose a paradigm for generating near minimum-energy trajectories for manipulators by learning from optimal solutions. Our paradigm leverages a residual learning approach, which embeds boundary conditions while focusing on learning only the adjustments needed to steer a standard solution to an optimal one. Compared to a computationally expensive OCP-based planner, our paradigm achieves 87.3% of the performance near the training dataset and 50.8% far from the dataset, while being two to three orders of magnitude faster.

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arXiv2025

3D Printable Gradient Lattice Design for Multi-Stiffness Robotic Fingers

Human fingers achieve exceptional dexterity and adaptability by combining structures with varying stiffness levels, from soft tissues (low) to tendons and cartilage (medium) to bones (high). This paper explores developing a robotic finger with similar multi-stiffness characteristics. Specifically, we propose using a lattice configuration, parameterized by voxel size and unit cell geometry, to optimize and achieve fine-tuned stiffness properties with high granularity. A significant advantage of this approach is the feasibility of 3D printing the designs in a single process, eliminating the need for manual assembly of elements with differing stiffness. Based on this method, we present a novel, human-like finger, and a soft gripper. We integrate the latter with a rigid manipulator and demonstrate the effectiveness in pick and place tasks.

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arXiv2024

An Experimental Study of Model-based Control for Planar Handed Shearing Auxetics Robots

Parallel robots based on Handed Shearing Auxetics (HSAs) can implement complex motions using standard electric motors while maintaining the complete softness of the structure, thanks to specifically designed architected metamaterials. However, their control is especially challenging due to varying and coupled stiffness, shearing, non-affine terms in the actuation model, and underactuation. In this paper, we present a model-based control strategy for planar HSA robots enabling regulation in task space. We formulate equations of motion, show that they admit a collocated form, and design a P-satI-D feedback controller with compensation for elastic and gravitational forces. We experimentally identify and verify the proposed control strategy in closed loop.

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arXiv2024

PUMA: Deep Metric Imitation Learning for Stable Motion Primitives

Imitation Learning (IL) is a powerful technique for intuitive robotic programming. However, ensuring the reliability of learned behaviors remains a challenge. In the context of reaching motions, a robot should consistently reach its goal, regardless of its initial conditions. To meet this requirement, IL methods often employ specialized function approximators that guarantee this property by construction. Although effective, these approaches come with a set of limitations: 1) they are unable to fully exploit the capabilities of modern Deep Neural Network (DNN) architectures, 2) some are restricted in the family of motions they can model, resulting in suboptimal IL capabilities, and 3) they require explicit extensions to account for the geometry of motions that consider orientations. To address these challenges, we introduce a novel stability loss function, drawing inspiration from the triplet loss used in the deep metric learning literature. This loss does not constrain the DNN's architecture and enables learning policies that yield accurate results. Furthermore, it is not restricted to a specific state space geometry; therefore, it can easily incorporate the geometry of the robot's state space. We provide a proof of the stability properties induced by this loss and empirically validate our method in various settings. These settings include Euclidean and non-Euclidean state spaces, as well as first-order and second-order motions, both in simulation and with real robots. More details about the experimental results can be found in: https://youtu.be/ZWKLGntCI6w.

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arXiv2024

Design and Control of Modular Soft-Rigid Hybrid Manipulators with Self-Contact

Soft robotics focuses on designing robots with highly deformable materials, allowing them to adapt and operate safely and reliably in unstructured and variable environments. While soft robots offer increased compliance over rigid body robots, their payloads are limited, and they consume significant energy when operating against gravity in terrestrial environments. To address the carrying capacity limitation, we introduce a novel class of soft-rigid hybrid robot manipulators (SRH) that incorporates both soft continuum modules and rigid joints in a serial configuration. The SRH manipulators can seamlessly transition between being compliant and delicate to rigid and strong, achieving this through dynamic shape modulation and employing self-contact among rigid components to effectively form solid structures. We discuss the design and fabrication of SRH robots, and present a class of novel control algorithms for SRH systems. We propose a configuration space PD+ shape controller and a Cartesian impedance controller, both of which are provably stable, endowing the soft robot with the necessary low-level capabilities. We validate the controllers on SRH hardware and demonstrate the robot performing several tasks. Our results highlight the potential for the soft-rigid hybrid paradigm to produce robots that are both physically safe and effective at task performance.

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arXiv2024

Analytical Model and Experimental Testing of the SoftFoot: an Adaptive Robot Foot for Walking over Obstacles and Irregular Terrains

Robot feet are crucial for maintaining dynamic stability and propelling the body during walking, especially on uneven terrains. Traditionally, robot feet were mostly designed as flat and stiff pieces of metal, which meets its limitations when the robot is required to step on irregular grounds, e.g. stones. While one could think that adding compliance under such feet would solve the problem, this is not the case. To address this problem, we introduced the SoftFoot, an adaptive foot design that can enhance walking performance over irregular grounds. The proposed design is completely passive and varies its shape and stiffness based on the exerted forces, through a system of pulley, tendons, and springs opportunely placed in the structure. This paper outlines the motivation behind the SoftFoot and describes the theoretical model which led to its final design. The proposed system has been experimentally tested and compared with two analogous conventional feet, a rigid one and a compliant one, with similar footprints and soles. The experimental validation focuses on the analysis of the standing performance, measured in terms of the equivalent support surface extension and the compensatory ankle angle, and the rejection of impulsive forces, which is important in events such as stepping on unforeseen obstacles. Results show that the SoftFoot has the largest equivalent support surface when standing on obstacles, and absorbs impulsive loads in a way almost as good as a compliant foot.

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arXiv2024

Exponentially Stable Projector-based Control of Lagrangian Systems with Gaussian Processes

Designing accurate yet robust tracking controllers with tight performance guarantees for Lagrangian systems is challenging due to nonlinear modeling uncertainties and conservative stability criteria. This article proposes a structure-preserving projector-based tracking control law for uncertain Euler-Lagrange (EL) systems using physically consistent Lagrangian-Gaussian Processes (L-GPs). We leverage the uncertainty quantification of the L-GP for adaptive feedforward-feedback balancing. In particular, an accurate probabilistic guarantee for exponential stability is derived by leveraging matrix analysis results and contraction theory, where the benefit of the proposed controller is proven and shown in the closed-form expressions for convergence rate and radius. Extensive numerical simulations not only demonstrate the controller's efficacy based on a two-link and a soft robotic manipulator but also all theoretical results are explicitly analyzed and validated.

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arXiv2024

Swing-Up of a Weakly Actuated Double Pendulum via Nonlinear Normal Modes

We identify the nonlinear normal modes spawning from the stable equilibrium of a double pendulum under gravity, and we establish their connection to homoclinic orbits through the unstable upright position as energy increases. This result is exploited to devise an efficient swing-up strategy for a double pendulum with weak, saturating actuators. Our approach involves stabilizing the system onto periodic orbits associated with the nonlinear modes while gradually injecting energy. Since these modes are autonomous system evolutions, the required control effort for stabilization is minimal. Even with actuator limitations of less than 1% of the maximum gravitational torque, the proposed method accomplishes the swing-up of the double pendulum by allowing sufficient time.

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arXiv2024

Modeling and Control of Intrinsically Elasticity Coupled Soft-Rigid Robots

While much work has been done recently in the realm of model-based control of soft robots and soft-rigid hybrids, most works examine robots that have an inherently serial structure. While these systems have been prevalent in the literature, there is an increasing trend toward designing soft-rigid hybrids with intrinsically coupled elasticity between various degrees of freedom. In this work, we seek to address the issues of modeling and controlling such structures, particularly when underactuated. We introduce several simple models for elastic coupling, typical of those seen in these systems. We then propose a controller that compensates for the elasticity, and we prove its stability with Lyapunov methods without relying on the elastic dominance assumption. This controller is applicable to the general class of underactuated soft robots. After evaluating the controller in simulated cases, we then develop a simple hardware platform to evaluate both the models and the controller. Finally, using the hardware, we demonstrate a novel use case for underactuated, elastically coupled systems in "sensorless" force control.

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arXiv2024

Berry Twist: a Twisting-Tube Soft Robotic Gripper for Blackberry Harvesting

As global demand for fruits and vegetables continues to rise, the agricultural industry faces challenges in securing adequate labor. Robotic harvesting devices offer a promising solution to solve this issue. However, harvesting delicate fruits, notably blackberries, poses unique challenges due to their fragility. This study introduces and evaluates a prototype robotic gripper specifically designed for blackberry harvesting. The gripper features an innovative fabric tube mechanism employing motorized twisting action to gently envelop the fruit, ensuring uniform pressure application and minimizing damage. Three types of tubes were developed, varying in elasticity and compressibility using foam padding, spandex, and food-safe cotton cheesecloth. Performance testing focused on assessing each gripper's ability to detach and release blackberries, with emphasis on quantifying damage rates. Results indicate the proposed gripper achieved an 82% success rate in detaching blackberries and a 95% success rate in releasing them, showcasing the promised potential for robotic harvesting applications.

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arXiv2024

Curriculum-Based Reinforcement Learning for Quadrupedal Jumping: A Reference-free Design

Deep reinforcement learning (DRL) has emerged as a promising solution to mastering explosive and versatile quadrupedal jumping skills. However, current DRL-based frameworks usually rely on pre-existing reference trajectories obtained by capturing animal motions or transferring experience from existing controllers. This work aims to prove that learning dynamic jumping is possible without relying on imitating a reference trajectory by leveraging a curriculum design. Starting from a vertical in-place jump, we generalize the learned policy to forward and diagonal jumps and, finally, we learn to jump across obstacles. Conditioned on the desired landing location, orientation, and obstacle dimensions, the proposed approach yields a wide range of omnidirectional jumping motions in real-world experiments. Particularly we achieve a 90cm forward jump, exceeding all previous records for similar robots reported in the existing literature. Additionally, the robot can reliably execute continuous jumping on soft grassy grounds, which is especially remarkable as such conditions were not included in the training stage. A supplementary video can be found on: https://www.youtube.com/watch?v=nRaMCrwU5X8. The code associated with this work can be found on: https://github.com/Vassil17/Curriculum-Quadruped-Jumping-DRL.

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arXiv2024

Two-Stage Learning of Highly Dynamic Motions with Rigid and Articulated Soft Quadrupeds

Controlled execution of dynamic motions in quadrupedal robots, especially those with articulated soft bodies, presents a unique set of challenges that traditional methods struggle to address efficiently. In this study, we tackle these issues by relying on a simple yet effective two-stage learning framework to generate dynamic motions for quadrupedal robots. First, a gradient-free evolution strategy is employed to discover simply represented control policies, eliminating the need for a predefined reference motion. Then, we refine these policies using deep reinforcement learning. Our approach enables the acquisition of complex motions like pronking and back-flipping, effectively from scratch. Additionally, our method simplifies the traditionally labour-intensive task of reward shaping, boosting the efficiency of the learning process. Importantly, our framework proves particularly effective for articulated soft quadrupeds, whose inherent compliance and adaptability make them ideal for dynamic tasks but also introduce unique control challenges.

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arXiv2024

Input Decoupling of Lagrangian Systems via Coordinate Transformation: General Characterization and its Application to Soft Robotics

Suitable representations of dynamical systems can simplify their analysis and control. On this line of thought, this paper aims to answer the following question: Can a transformation of the generalized coordinates under which the actuators directly perform work on a subset of the configuration variables be found? Not only we show that the answer to this question is yes, but we also provide necessary and sufficient conditions. More specifically, we look for a representation of the configuration space such that the right-hand side of the dynamics in Euler-Lagrange form becomes $[\boldsymbol{I} \; \boldsymbol{O}]^{T}\boldsymbol{u}$, being $u$ the system input. We identify a class of systems, called collocated, for which this problem is solvable. Under mild conditions on the input matrix, a simple test is presented to verify whether a system is collocated or not. By exploiting power invariance, we provide necessary and sufficient conditions that a change of coordinates decouples the input channels if and only if the dynamics is collocated. In addition, we use the collocated form to derive novel controllers for damped underactuated mechanical systems. To demonstrate the theoretical findings, we consider several Lagrangian systems with a focus on continuum soft robots.

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arXiv2024

Awareness in robotics: An early perspective from the viewpoint of the EIC Pathfinder Challenge "Awareness Inside''

Consciousness has been historically a heavily debated topic in engineering, science, and philosophy. On the contrary, awareness had less success in raising the interest of scholars in the past. However, things are changing as more and more researchers are getting interested in answering questions concerning what awareness is and how it can be artificially generated. The landscape is rapidly evolving, with multiple voices and interpretations of the concept being conceived and techniques being developed. The goal of this paper is to summarize and discuss the ones among these voices connected with projects funded by the EIC Pathfinder Challenge called ``Awareness Inside'', a nonrecurring call for proposals within Horizon Europe designed specifically for fostering research on natural and synthetic awareness. In this perspective, we dedicate special attention to challenges and promises of applying synthetic awareness in robotics, as the development of mature techniques in this new field is expected to have a special impact on generating more capable and trustworthy embodied systems.

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arXiv2024

Nonlinear Modes as a Tool for Comparing the Mathematical Structure of Dynamic Models of Soft Robots

Continuum soft robots are nonlinear mechanical systems with theoretically infinite degrees of freedom (DoFs) that exhibit complex behaviors. Achieving motor intelligence under dynamic conditions necessitates the development of control-oriented reduced-order models (ROMs), which employ as few DoFs as possible while still accurately capturing the core characteristics of the theoretically infinite-dimensional dynamics. However, there is no quantitative way to measure if the ROM of a soft robot has succeeded in this task. In other fields, like structural dynamics or flexible link robotics, linear normal modes are routinely used to this end. Yet, this theory is not applicable to soft robots due to their nonlinearities. In this work, we propose to use the recent nonlinear extension in modal theory -- called eigenmanifolds -- as a means to evaluate control-oriented models for soft robots and compare them. To achieve this, we propose three similarity metrics relying on the projection of the nonlinear modes of the system into a task space of interest. We use this approach to compare quantitatively, for the first time, ROMs of increasing order generated under the piecewise constant curvature (PCC) hypothesis with a high-dimensional finite element (FE)-like model of a soft arm. Results show that by increasing the order of the discretization, the eigenmanifolds of the PCC model converge to those of the FE model.

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arXiv2024

Model Predictive Wave Disturbance Rejection for Underwater Soft Robotic Manipulators

Inspired by the octopus and other animals living in water, soft robots should naturally lend themselves to underwater operations, as supported by encouraging validations in deep water scenarios. This work deals with equipping soft arms with the intelligence necessary to move precisely in wave-dominated environments, such as shallow waters where marine renewable devices are located. This scenario is substantially more challenging than calm deep water since, at low operational depths, hydrodynamic wave disturbances can represent a significant impediment. We propose a control strategy based on Nonlinear Model Predictive Control that can account for wave disturbances explicitly, optimising control actions by considering an estimate of oncoming hydrodynamic loads. The proposed strategy is validated through a set of tasks covering set-point regulation, trajectory tracking and mechanical failure compensation, all under a broad range of varying significant wave heights and peak spectral periods. The proposed control methodology displays positional error reductions as large as 84% with respect to a baseline controller, proving the effectiveness of the method. These initial findings present a first step in the development and deployment of soft manipulators for performing tasks in hazardous water environments.

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arXiv2023

Neural Autoencoder-Based Structure-Preserving Model Order Reduction and Control Design for High-Dimensional Physical Systems

This work concerns control-oriented and structure-preserving learning of low-dimensional approximations of high-dimensional physical systems, with a focus on mechanical systems. We investigate the integration of neural autoencoders in model order reduction, while at the same time preserving Hamiltonian or Lagrangian structures. We focus on extensively evaluating the considered methodology by performing simulation and control experiments on large mass-spring-damper networks, with hundreds of states. The empirical findings reveal that compressed latent dynamics with less than 5 degrees of freedom can accurately reconstruct the original systems' transient and steady-state behavior with a relative total error of around 4\%, while simultaneously accurately reconstructing the total energy. Leveraging this system compression technique, we introduce a model-based controller that exploits the mathematical structure of the compressed model to regulate the configuration of heavily underactuated mechanical systems.

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arXiv2023

Robotic Fabric Flattening with Wrinkle Direction Detection

Deformable Object Manipulation (DOM) is an important field of research as it contributes to practical tasks such as automatic cloth handling, cable routing, surgical operation, etc. Perception is considered one of the major challenges in DOM due to the complex dynamics and high degree of freedom of deformable objects. In this paper, we develop a novel image-processing algorithm based on Gabor filters to extract useful features from cloth, and based on this, devise a strategy for cloth flattening tasks. We also evaluate the overall framework experimentally and compare it with three human operators. The results show that our algorithm can determine the direction of wrinkles on the cloth accurately in simulation as well as in real robot experiments. Furthermore, our dewrinkling strategy compares favorably to baseline methods. The experiment video is available on https://sites.google.com/view/robotic-fabric-flattening/home

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