arXiv subjects

Danial Khatamsaz

Publications and source records attributed to Danial Khatamsaz.

10 recordsLinked to original sources

arXiv2026

A BRAVE Alloy Design Campaign (Bayesian Risk-aware Alloy discoVery and Exploration)

In constrained alloy optimization, the compositions with the highest performance potential often reside at the boundary of phase stability -- where the risk of experimental failure is also highest. This work demonstrates this principle through a risk-aware Bayesian optimization campaign on single-phase FCC high-entropy alloys in the Al-V-Cr-Mn-Fe-Co-Ni-Cu system. A learned feasibility classifier, integrated directly into the multi-objective acquisition function, probabilistically penalizes candidates likely to produce failed experiments while preserving access to high-performing boundary compositions. From approximately 27,000 CALPHAD-screened candidates, 48 alloys were synthesized over three closed-loop iterations targeting five objectives (yield strength, UTS/YS ratio, strain at UTS, dynamic-to-quasi-static hardness ratio, and simulated depth of penetration), exploring 0.12\% of the feasible space. Two compositional regimes emerged: a V-rich, Ni-rich high-strength regime (UTS up to ${\sim}1480$~MPa at 50% elongation) and a Mn-containing high-ductility regime (UTS/YS up to 4.20 at $>$50% elongation). Among feasible alloys, vanadium simultaneously drives yield strength ($r = 0.84$) and sigma-phase formation ($r = 0.54$ with infeasibility); at V = 24~at.%, the three strongest alloys and three sigma failures share the same compositional point. Additionally, the strongest performing alloys cluster in a narrow region of compositional space (V $\geq$ 20 at.%, Ni $\geq$ 36 at.%), representing ${\sim}100$ of $27,074$ feasible candidates -- a probability of $P \approx 6.5 \times 10^{-6}$ under random sampling. This dual role -- consistent with the KKT prediction that constrained optima lie on active constraint boundaries -- required feasibility-aware acquisition to access; hard filtering would have excluded this region entirely.

cond-mat.mtrl-sci↗

arXiv2025

Accurate and Uncertainty-Aware Multi-Task Prediction of HEA Properties Using Prior-Guided Deep Gaussian Processes

Surrogate modeling techniques have become indispensable in accelerating the discovery and optimization of high-entropy alloys(HEAs), especially when integrating computational predictions with sparse experimental observations. This study systematically evaluates the fitting performance of four prominent surrogate models conventional Gaussian Processes(cGP), Deep Gaussian Processes(DGP), encoder-decoder neural networks for multi-output regression and XGBoost applied to a hybrid dataset of experimental and computational properties in the AlCoCrCuFeMnNiV HEA system. We specifically assess their capabilities in predicting correlated material properties, including yield strength, hardness, modulus, ultimate tensile strength, elongation, and average hardness under dynamic and quasi-static conditions, alongside auxiliary computational properties. The comparison highlights the strengths of hierarchical and deep modeling approaches in handling heteroscedastic, heterotopic, and incomplete data commonly encountered in materials informatics. Our findings illustrate that DGP infused with machine learning-based prior outperform other surrogates by effectively capturing inter-property correlations and input-dependent uncertainty. This enhanced predictive accuracy positions advanced surrogate models as powerful tools for robust and data-efficient materials design.

cs.LG↗

arXiv2025

Accelerated Multi-Objective Alloy Discovery through Efficient Bayesian Methods: Application to the FCC Alloy Space

This study introduces BIRDSHOT, an integrated Bayesian materials discovery framework designed to efficiently explore complex compositional spaces while optimizing multiple material properties. We applied this framework to the CoCrFeNiVAl FCC high entropy alloy (HEA) system, targeting three key performance objectives: ultimate tensile strength/yield strength ratio, hardness, and strain rate sensitivity. The experimental campaign employed an integrated cyber-physical approach that combined vacuum arc melting (VAM) for alloy synthesis with advanced mechanical testing, including tensile and high-strain-rate nanoindentation testing. By incorporating batch Bayesian optimization schemes that allowed the parallel exploration of the alloy space, we completed five iterative design-make-test-learn loops, identifying a non-trivial three-objective Pareto set in a high-dimensional alloy space. Notably, this was achieved by exploring only 0.15% of the feasible design space, representing a significant acceleration in discovery rate relative to traditional methods. This work demonstrates the capability of BIRDSHOT to navigate complex, multi-objective optimization challenges and highlights its potential for broader application in accelerating materials discovery.

cond-mat.mtrl-sci↗

arXiv2025

Towards Autonomous Experimentation: Bayesian Optimization over Problem Formulation Space for Accelerated Alloy Development

Accelerated discovery in materials science demands autonomous systems capable of dynamically formulating and solving design problems. In this work, we introduce a novel framework that leverages Bayesian optimization over a problem formulation space to identify optimal design formulations in line with decision-maker preferences. By mapping various design scenarios to a multi attribute utility function, our approach enables the system to balance conflicting objectives such as ductility, yield strength, density, and solidification range without requiring an exact problem definition at the outset. We demonstrate the efficacy of our method through an in silico case study on a Mo-Nb-Ti-V-W alloy system targeted for gas turbine engine blade applications. The framework converges on a sweet spot that satisfies critical performance thresholds, illustrating that integrating problem formulation discovery into the autonomous design loop can significantly streamline the experimental process. Future work will incorporate human feedback to further enhance the adaptability of the system in real-world experimental settings.

eess.SY↗

arXiv2025

Microstructure-Aware Bayesian Materials Design

In this study, we propose a novel microstructure-sensitive Bayesian optimization (BO) framework designed to enhance the efficiency of materials discovery by explicitly incorporating microstructural information. Traditional materials design approaches often focus exclusively on direct chemistry-process-property relationships, overlooking the critical role of microstructures. To address this limitation, our framework integrates microstructural descriptors as latent variables, enabling the construction of a comprehensive process-structure-property mapping that improves both predictive accuracy and optimization outcomes. By employing the active subspace method for dimensionality reduction, we identify the most influential microstructural features, thereby reducing computational complexity while maintaining high accuracy in the design process. This approach also enhances the probabilistic modeling capabilities of Gaussian processes, accelerating convergence to optimal material configurations with fewer iterations and experimental observations. We demonstrate the efficacy of our framework through synthetic and real-world case studies, including the design of Mg$_2$Sn$_x$Si$_{1-x}$ thermoelectric materials for energy conversion. Our results underscore the critical role of microstructures in linking processing conditions to material properties, highlighting the potential of a microstructure-aware design paradigm to revolutionize materials discovery. Furthermore, this work suggests that since incorporating microstructure awareness improves the efficiency of Bayesian materials discovery, microstructure characterization stages should be integral to automated -- and eventually autonomous -- platforms for materials development.

cond-mat.mtrl-sci↗

arXiv2024

Hierarchical Gaussian Process-Based Bayesian Optimization for Materials Discovery in High Entropy Alloy Spaces

Bayesian optimization (BO) is a powerful and data-efficient method for iterative materials discovery and design, particularly valuable when prior knowledge is limited, underlying functional relationships are complex or unknown, and the cost of querying the materials space is significant. Traditional BO methodologies typically utilize conventional Gaussian Processes (cGPs) to model the relationships between material inputs and properties, as well as correlations within the input space. However, cGP-BO approaches often fall short in multi-objective optimization scenarios, where they are unable to fully exploit correlations between distinct material properties. Leveraging these correlations can significantly enhance the discovery process, as information about one property can inform and improve predictions about others. This study addresses this limitation by employing advanced kernel structures to capture and model multi-dimensional property correlations through multi-task (MTGPs) or deep Gaussian Processes (DGPs), thus accelerating the discovery process. We demonstrate the effectiveness of MTGP-BO and DGP-BO in rapidly and robustly solving complex materials design challenges that occur within the context of complex multi-objective optimization -- carried out by leveraging the pyiron workflow manager over FCC FeCrNiCoCu high entropy alloy (HEA) spaces, where traditional cGP-BO approaches fail. Furthermore, we highlight how the differential costs associated with querying various material properties can be strategically leveraged to make the materials discovery process more cost-efficient.

cond-mat.mtrl-sci↗

arXiv2024

Supply Risk-Aware Alloy Discovery and Design

Materials design is a critical driver of innovation, yet overlooking the technological, economic, and environmental risks inherent in materials and their supply chains can lead to unsustainable and risk-prone solutions. To address this, we present a novel risk-aware design approach that integrates Supply-Chain Aware Design Strategies into the materials development process. This approach leverages existing language models and text analysis to develop a specialized model for predicting materials feedstock supply risk indices. To efficiently navigate the multi-objective, multi-constraint design space, we employ Batch Bayesian Optimization (BBO), enabling the identification of Pareto-optimal high entropy alloys (HEAs) that balance performance objectives with minimized supply risk. A case study using the MoNbTiVW system demonstrates the efficacy of our approach in four scenarios, highlighting the significant impact of incorporating supply risk into the design process. By optimizing for both performance and supply risk, we ensure that the developed alloys are not only high-performing but also sustainable and economically viable. This integrated approach represents a critical step towards a future where materials discovery and design seamlessly consider sustainability, supply chain dynamics, and comprehensive life cycle analysis.

cs.LG↗

arXiv2024

Illustrating an Effective Workflow for Accelerated Materials Discovery

Algorithmic materials discovery is a multi-disciplinary domain that integrates insights from specialists in alloy design, synthesis, characterization, experimental methodologies, computational modeling, and optimization. Central to this effort is a robust data management system paired with an interactive work platform. This platform should empower users to not only access others data but also integrate their analyses, paving the way for sophisticated data pipelines. To realize this vision, there is a need for an integrative collaboration platform, streamlined data sharing and analysis tools, and efficient communication channels. Such a collaborative mechanism should transcend geographical barriers, facilitating remote interaction and fostering a challenge-response dynamic. In this paper, we present our ongoing efforts in addressing the critical challenges related to an accelerated Materials Discovery Framework as a part of the High-Throughput Materials Discovery for Extreme Conditions Initiative. Our BIRDSHOT Center has successfully harnessed various tools and strategies, including the utilization of cloud-based storage, a standardized sample naming convention, a structured file system, the implementation of sample travelers, a robust sample tracking method, and the incorporation of knowledge graphs for efficient data management. Additionally, we present the development of a data collection platform, reinforcing seamless collaboration among our team members. In summary, this paper provides an illustration and insight into the various elements of an efficient and effective workflow within an accelerated materials discovery framework while highlighting the dynamic and adaptable nature of the data management tools and sharing platforms.

cond-mat.mtrl-sci↗

arXiv2024

Data-driven study of composition-dependent phase compatibility in NiTi shape memory alloys

The martensitic transformation in NiTi-based Shape Memory Alloys (SMAs) provides a basis for shape memory effect and superelasticity, thereby enabling applications requiring solid-state actuation and large recoverable shape changes upon mechanical load cycling. In order to tailor the transformation to a particular application, the compositional dependence of properties in NiTi-based SMAs, such as martensitic transformation temperatures and hysteresis, has been exploited. However, the compositional design space is large and complex, and experimental studies are expensive. In this work, we develop an interpretable piecewise linear regression model that predicts the $λ_2$ parameter, a measure of compatibility between austenite and martensite phases, and an (indirect) factor that is well-correlated with martensitic transformation hysteresis, based on the chemical features derived from the alloy composition. The model is capable of predicting, for the first time, the type of martensitic transformation for a given alloy chemistry. The proposed model is validated by experimental data from the literature as well as in-house measurements. The results show that the model can effectively distinguish between $B19$ and $B19^{\prime}$ regions for any given composition in NiTi-based SMAs and accurately estimate the $λ_2$ parameter. Our analysis also reveals that the weighted average of the quotient of the first ionization energy and the Voronoi coordination number is a key compositional characteristic that correlates with the $λ_2$ parameter and thermodynamic responses, including the transformation hysteresis, martensite start temperature, and critical temperature. The work herein demonstrates the potential of data-driven methodologies for understanding and designing NiTi-based SMAs with desired transformation characteristics.

cond-mat.mtrl-sci↗

arXiv2023

Efficient Propagation of Uncertainty via Reordering Monte Carlo Samples

Uncertainty analysis in the outcomes of model predictions is a key element in decision-based material design to establish confidence in the models and evaluate the fidelity of models. Uncertainty Propagation (UP) is a technique to determine model output uncertainties based on the uncertainty in its input variables. The most common and simplest approach to propagate the uncertainty from a model inputs to its outputs is by feeding a large number of samples to the model, known as Monte Carlo (MC) simulation which requires exhaustive sampling from the input variable distributions. However, MC simulations are impractical when models are computationally expensive. In this work, we investigate the hypothesis that while all samples are useful on average, some samples must be more useful than others. Thus, reordering MC samples and propagating more useful samples can lead to enhanced convergence in statistics of interest earlier and thus, reducing the computational burden of UP process. Here, we introduce a methodology to adaptively reorder MC samples and show how it results in reduction of computational expense of UP processes.

cs.LG↗