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David A. Howey

Publications and source records attributed to David A. Howey.

At least 37 records · Page 2Linked to original sources

Automated feature extraction and selection for data-driven models of rapid battery capacity fade and end of life

Lithium-ion cells may experience rapid degradation in later life, especially with more extreme usage protocols. The onset of rapid degradation is called the `knee point', and forecasting it is important for the safe and economically viable use for batteries. We propose a data-driven method that uses automated feature selection to produce inputs for a Gaussian process regression model that estimates changes in battery health, from which the entire capacity fade trajectory, knee point and end of life may be predicted. The feature selection procedure flexibly adapts to varying inputs and prioritises those that impact degradation. For the datasets considered, it was found that calendar time and time spent in specific voltage regions had a strong impact on degradation rate. The approach produced median root mean square errors on capacity estimates under 1\%, and also produced median knee point and end of life prediction errors of 2.6\% and 1.3\% respectively.

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Piecewise-linear modelling with feature selection for Li-ion battery end of life prognosis

The complex nature of lithium-ion battery degradation has led to many machine learning based approaches to health forecasting being proposed in literature. However, machine learning can be computationally intensive. Linear approaches are faster but have previously been too inflexible for successful prognosis. For both techniques, the choice and quality of the inputs is a limiting factor of performance. Piecewise-linear models, combined with automated feature selection, offer a fast and flexible alternative without being as computationally intensive as machine learning. Here, a piecewise-linear approach to battery health forecasting was compared to a Gaussian process regression tool and found to perform equally well. The input feature selection process demonstrated the benefit of limiting the correlation between inputs. Further trials found that the piecewise-linear approach was robust to changing input size and availability of training data.

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Predicting battery end of life from solar off-grid system field data using machine learning

Hundreds of millions of people lack access to electricity. Decentralised solar-battery systems are key for addressing this whilst avoiding carbon emissions and air pollution, but are hindered by relatively high costs and rural locations that inhibit timely preventative maintenance. Accurate diagnosis of battery health and prediction of end of life from operational data improves user experience and reduces costs. But lack of controlled validation tests and variable data quality mean existing lab-based techniques fail to work. We apply a scaleable probabilistic machine learning approach to diagnose health in 1027 solar-connected lead-acid batteries, each running for 400-760 days, totalling 620 million data rows. We demonstrate 73% accurate prediction of end of life, eight weeks in advance, rising to 82% at the point of failure. This work highlights the opportunity to estimate health from existing measurements using `big data' techniques, without additional equipment, extending lifetime and improving performance in real-world applications.

cs.LG↗

Detection and Isolation of Small Faults in Lithium-Ion Batteries via the Asymptotic Local Approach

This contribution presents a diagnosis scheme for batteries to detect and isolate internal faults in the form of small parameter changes. This scheme is based on an electrochemical reduced-order model of the battery, which allows the inclusion of physically meaningful faults that might affect the battery performance. The sensitivity properties of the model are analyzed. The model is then used to compute residuals based on an unscented Kalman filter. Primary residuals and a limiting covariance matrix are obtained thanks to the local approach, allowing for fault detection and isolation by chi-squared statistical tests. Results show that faults resulting in limited 0.15% capacity and 0.004% power fade can be effectively detected by the local approach. The algorithm is also able to correctly isolate faults related with sensitive parameters, whereas parameters with low sensitivity or linearly correlated are more difficult to precise.

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Unlocking Extra Value from Grid Batteries Using Advanced Models

Lithium-ion batteries are increasingly being deployed in liberalised electricity systems, where their use is driven by economic optimisation in a specific market context. However, battery degradation depends strongly on operational profile, and this is particularly variable in energy trading applications. Here, we present results from a year-long experiment where pairs of batteries were cycled with profiles calculated by solving an economic optimisation problem for wholesale energy trading, including a physically-motivated degradation model as a constraint. The results confirm the conclusions of previous simulations and show that this approach can increase revenue by 20% whilst simultaneously decreasing degradation by 30% compared to existing methods. Analysis of the data shows that conventional approaches cannot increase the number of cycles a battery can manage over its lifetime, but the physics-based approach increases the lifetime both in terms of years and number of cycles, as well as the revenue per year, increasing the possible lifetime revenue by 70%. Finally, the results demonstrate the economic impact of model inaccuracies, showing that the physics-based model can reduce the discrepancy in the overall business case from 170% to 13%. There is potential to unlock significant extra performance using control engineering incorporating physical models of battery ageing.

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Galvanalyser: A Battery Test Database

Performance and lifetime testing of batteries requires considerable effort and expensive specialist equipment. A wide range of potentiostats and battery testers are available on the market, but there is no standardisation of data exchange and data storage between them. To address this, we present Galvanalyser, a battery test database developed to manage the growing challenges of collating, managing and accessing data produced by multiple different battery testers. Collation is managed by a client-side application, the `Harvester', which pushes new data up to a PostgreSQL database on a server. Data access is possible in two ways: firstly, a web application allows data to be searched and viewed in a browser, with the option to plot data; secondly, a Python application programming interface (API) can connect directly to the database and pull requested data sets into Python. We hope to make Galvanalyser openly available soon. If you wish to test the system, please contact us for early access.

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Faster Lead-Acid Battery Simulations from Porous-Electrode Theory: I. Physical Model

An isothermal porous-electrode model of a discharging lead-acid battery is presented, which includes an extension of concentrated-solution theory that accounts for excluded-volume effects, local pressure variation, and a detailed microscopic water balance. The approach accounts for three typically neglected physical phenomena: convection, pressure diffusion, and variation of liquid volume with state of charge. Rescaling of the governing equations uncovers a set of fundamental dimensionless parameters that control the battery's response. Total volume change during discharge and nonuniform pressure prove to be higher-order effects in cells where variations occur in just one spatial dimension. A numerical solution is developed and exploited to predict transient cell voltages and internal concentration profiles in response to a range of C-rates. The dependence of discharge capacity on C-rate deviates substantially from Peukert's simple power law: charge capacity is concentration-limited at low C-rates, and voltage-limited at high C-rates. The model is fit to experimental data, showing good agreement.

physics.chem-ph↗

Faster Lead-Acid Battery Simulations from Porous-Electrode Theory: II. Asymptotic Analysis

Electrochemical and equivalent-circuit modelling are the two most popular approaches to battery simulation, but the former is computationally expensive and the latter provides limited physical insight. A theoretical middle ground would be useful to support battery management, on-line diagnostics, and cell design. We analyse a thermodynamically consistent, isothermal porous-electrode model of a discharging lead-acid battery. Asymptotic analysis of this full model produces three reduced-order models, which relate the electrical behaviour to microscopic material properties, but simulate discharge at speeds approaching an equivalent circuit. A lumped-parameter model, which neglects spatial property variations, proves accurate for C-rates below 0.1C, while a spatially resolved higher-order solution retains accuracy up to 5C. The problem of parameter estimation is addressed by fitting experimental data with the reduced-order models.

physics.chem-ph↗

Battery health prediction under generalized conditions using a Gaussian process transition model

Accurately predicting the future health of batteries is necessary to ensure reliable operation, minimise maintenance costs, and calculate the value of energy storage investments. The complex nature of degradation renders data-driven approaches a promising alternative to mechanistic modelling. This study predicts the changes in battery capacity over time using a Bayesian non-parametric approach based on Gaussian process regression. These changes can be integrated against an arbitrary input sequence to predict capacity fade in a variety of usage scenarios, forming a generalised health model. The approach naturally incorporates varying current, voltage and temperature inputs, crucial for enabling real world application. A key innovation is the feature selection step, where arbitrary length current, voltage and temperature measurement vectors are mapped to fixed size feature vectors, enabling them to be efficiently used as exogenous variables. The approach is demonstrated on the open-source NASA Randomised Battery Usage Dataset, with data of 26 cells aged under randomized operational conditions. Using half of the cells for training, and half for validation, the method is shown to accurately predict non-linear capacity fade, with a best case normalised root mean square error of 4.3%, including accurate estimation of prediction uncertainty.

stat.AP↗

Identifiability and parameter estimation of the single particle lithium-ion battery model

This paper investigates the identifiability and estimation of the parameters of the single particle model (SPM) for lithium-ion battery simulation. Identifiability is addressed both in principle and in practice. The approach begins by grouping parameters and partially non-dimensionalising the SPM to determine the maximum expected degrees of freedom in the problem. We discover that, excluding open circuit voltage, there are only six independent parameters. We then examine the structural identifiability by considering whether the transfer function of the linearised SPM is unique. It is found that the model is unique provided that the electrode open circuit voltage functions have a known non-zero gradient, the parameters are ordered, and the electrode kinetics are lumped into a single charge transfer resistance parameter. We then demonstrate the practical estimation of model parameters from measured frequency-domain experimental electrochemical impedance spectroscopy (EIS) data, and show additionally that the parametrised model provides good predictive capabilities in the time domain, exhibiting a maximum voltage error of 20 mV between model and experiment over a 10 minute dynamic discharge.

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Improving optimal control of grid-connected lithium-ion batteries through more accurate battery and degradation modelling

The increased deployment of intermittent renewable energy generators opens up opportunities for grid-connected energy storage. Batteries offer significant flexibility but are relatively expensive at present. Battery lifetime is a key factor in the business case, and it depends on usage, but most techno-economic analyses do not account for this. For the first time, this paper quantifies the annual benefits of grid-connected batteries including realistic physical dynamics and nonlinear electrochemical degradation. Three lithium-ion battery models of increasing realism are formulated, and the predicted degradation of each is compared with a large-scale experimental degradation data set (Mat4Bat). A respective improvement in RMS capacity prediction error from 11\% to 5\% is found by increasing the model accuracy. The three models are then used within an optimal control algorithm to perform price arbitrage over one year, including degradation. Results show that the revenue can be increased substantially while degradation can be reduced by using more realistic models. The estimated best case profit using a sophisticated model is a 175% improvement compared with the simplest model. This illustrates that using a simplistic battery model in a techno-economic assessment of grid-connected batteries might substantially underestimate the business case and lead to erroneous conclusions.

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Gaussian Process Regression for In-situ Capacity Estimation of Lithium-ion Batteries

Accurate on-board capacity estimation is of critical importance in lithium-ion battery applications. Battery charging/discharging often occurs under a constant current load, and hence voltage vs. time measurements under this condition may be accessible in practice. This paper presents a data-driven diagnostic technique, Gaussian Process regression for In-situ Capacity Estimation (GP-ICE), which estimates battery capacity using voltage measurements over short periods of galvanostatic operation. Unlike previous works, GP-ICE does not rely on interpreting the voltage-time data as Incremental Capacity (IC) or Differential Voltage (DV) curves. This overcomes the need to differentiate the voltage-time data (a process which amplifies measurement noise), and the requirement that the range of voltage measurements encompasses the peaks in the IC/DV curves. GP-ICE is applied to two datasets, consisting of 8 and 20 cells respectively. In each case, within certain voltage ranges, as little as 10 seconds of galvanostatic operation enables capacity estimates with approximately 2-3% RMSE.

stat.AP↗

Gaussian process regression for forecasting battery state of health

Accurately predicting the future capacity and remaining useful life of batteries is necessary to ensure reliable system operation and to minimise maintenance costs. The complex nature of battery degradation has meant that mechanistic modelling of capacity fade has thus far remained intractable; however, with the advent of cloud-connected devices, data from cells in various applications is becoming increasingly available, and the feasibility of data-driven methods for battery prognostics is increasing. Here we propose Gaussian process (GP) regression for forecasting battery state of health, and highlight various advantages of GPs over other data-driven and mechanistic approaches. GPs are a type of Bayesian non-parametric method, and hence can model complex systems whilst handling uncertainty in a principled manner. Prior information can be exploited by GPs in a variety of ways: explicit mean functions can be used if the functional form of the underlying degradation model is available, and multiple-output GPs can effectively exploit correlations between data from different cells. We demonstrate the predictive capability of GPs for short-term and long-term (remaining useful life) forecasting on a selection of capacity vs. cycle datasets from lithium-ion cells.

stat.AP↗

On-board monitoring of 2-D spatially-resolved temperatures in cylindrical lithium-ion batteries: Part I. Low-order thermal modelling

Estimating the temperature distribution within Li-ion batteries during operation is critical for safety and control purposes. Although existing control-oriented thermal models - such as thermal equivalent circuits (TEC) - are computationally efficient, they only predict average temperatures, and are unable to predict the spatially resolved temperature distribution throughout the cell. We present a low-order 2D thermal model of a cylindrical battery based on a Chebyshev spectral-Galerkin (SG) method, capable of predicting the full temperature distribution with a similar efficiency to a TEC. The model accounts for transient heat generation, anisotropic heat conduction, and non-homogeneous convection boundary conditions. The accuracy of the model is validated through comparison with finite element simulations, which show that the 2-D temperature field (r, z) of a large format (64 mm diameter) cell can be accurately modelled with as few as 4 states. Furthermore, the performance of the model for a range of Biot numbers is investigated via frequency analysis. For larger cells or highly transient thermal dynamics, the model order can be increased for improved accuracy. The incorporation of this model in a state estimation scheme with experimental validation against thermocouple measurements is presented in the companion contribution (Part II).

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On-board monitoring of 2-D spatially-resolved temperatures in cylindrical lithium-ion batteries: Part II. State estimation via impedance-based temperature sensing

Impedance-based temperature detection (ITD) is a promising approach for rapid estimation of internal cell temperature based on the correlation between temperature and electrochemical impedance. Previously, ITD was used as part of an Extended Kalman Filter (EKF) state-estimator in conjunction with a thermal model to enable estimation of the 1-D temperature distribution of a cylindrical lithium-ion battery. Here, we extend this method to enable estimation of the 2-D temperature field of a battery with temperature gradients in both the radial and axial directions. An EKF using a parameterised 2-D spectral-Galerkin model with ITD measurement input (the imaginary part of the impedance at 215 Hz) is shown to accurately predict the core temperature and multiple surface temperatures of a 32113 LiFePO$_4$ cell, using current excitation profiles based on an Artemis HEV drive cycle. The method is validated experimentally on a cell fitted with a heat sink and asymmetrically cooled via forced air convection. A novel approach to impedance-temperature calibration is also presented, which uses data from a single drive cycle, rather than measurements at multiple uniform cell temperatures as in previous studies. This greatly reduces the time required for calibration, since it overcomes the need for repeated cell thermal equalization.

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Global sensitivity analysis of battery equivalent circuit model parameters

This paper considers one of the most commonly used equivalent circuit models (ECMs) for lithium-ion batteries and investigates the sensitivity of the model output to changes of model parameters using the Morris method. Experiments are carried out on a lithium-ion cell with nickel manganese cobalt oxide (NMC) electrode and parameters of the model are identified in the state of charge (SOC) range [100%,10%]. Although all the model parameters do vary with SOC, global sensitivity analysis reveals that the uncertainties of some of the parameters generate very little uncertainty in the voltage output, implying that those parameters can be taken as constants without compromising the accuracy of the model. This is further confirmed by experimental validation.

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Circuit Synthesis of Electrochemical Supercapacitor Models

This paper is concerned with the synthesis of RC electrical circuits from physics-based supercapacitor models describing conservation and diffusion relationships. The proposed synthesis procedure uses model discretisation, linearisation, balanced model order reduction and passive network synthesis to form the circuits. Circuits with different topologies are synthesized from several physical models. This work will give greater understanding to the physical interpretation of electrical circuits and will enable the development of more generalised circuits, since the synthesized impedance functions are generated by considering the physics, not from experimental fitting which may ignore certain dynamics.

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Observability analysis and state estimation of lithium-ion batteries in the presence of sensor biases

This paper investigates the observability of one of the most commonly used equivalent circuit models (ECMs) for lithium-ion batteries and presents a method to estimate the state of charge (SOC) in the presence of sensor biases, highlighting the importance of observability analysis for choosing appropriate state estimation algorithms. Using a differential geometric approach, necessary and sufficient conditions for the nonlinear ECM to be observable are derived and are shown to be different from the conditions for the observability of the linearised model. It is then demonstrated that biases in the measurements, due to sensor ageing or calibration errors, can be estimated by applying a nonlinear Kalman filter to an augmented model where the biases are incorporated into the state vector. Experiments are carried out on a lithium-ion pouch cell and three types of nonlinear filters, the first-order extended Kalman filter (EKF), the second-order EKF and the unscented Kalman filter (UKF) are applied using experimental data. The different performances of the filters are explained from the point of view of observability.

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