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David Melching

Publications and source records attributed to David Melching.

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QUBO-Compatible Active Learning for Inverse Design of High-Entropy Alloys

Machine-learned forward models can rapidly predict alloy properties, but their use for inverse design remains challenging when the search should also retain compatibility with quadratic unconstrained binary optimization (QUBO). Here, we develop a QUBO-compatible active-learning framework for inverse design of high-entropy alloys using a pretrained graph-neural-network predictor as a fixed property oracle. A property-guided binary variational autoencoder provides a binary latent representation, while an ensemble of quadratic factorization machines guides candidate selection. We systematically benchmark the framework through controlled latent-space ablations and comparison with direct composition-space optimization. The results show that candidate generation is a major determinant of search performance: local perturbations around previously high-performing latent codes provide the largest workflow-specific improvement, while surrogate-based selection further prioritizes candidates within the enriched search pool. The resulting QUBO-compatible workflow remains competitive with strong classical optimization strategies, although a composition-space genetic algorithm achieves the highest mean score. Finally, the learned quadratic surrogate can be exported directly as a QUBO. These results show that effective data acquisition can be separated from the final QUBO optimization endpoint, providing a benchmarked route for QUBO-compatible data-driven materials inverse design.

cond-mat.mtrl-sci

Data-driven multi-objective optimization for alloy recycling using factorization machines and quantum annealing

Quantum annealing has the potential to provide practical quantum advantage for complex optimization tasks. Here, we present a systematic assessment of an integrated factorization-machine and quantum-annealing workflow (FM+QA) for a technologically relevant application: multi-objective Pareto optimization in metal up-cycling through alloy design. To address the non-convex nature of the Pareto front, we employ the recently proposed data-driven Tchebycheff scalarization (DDTS) scheme. Our results show that FM+QA extends the applicability of QUBO-based optimization to data-driven materials discovery problems with multiple competing objectives. In particular, we analyze the scaling behavior of the approach and compare quantum annealing with classical simulated annealing using both regular binary encoding and one-hot encoding. Finally, we provide a critical perspective on the problem sizes and encoding strategies for which quantum-annealing-based optimization may become practically beneficial in the near future.

cond-mat.mtrl-sci

Annotated digital image correlation displacement fields from fatigue crack growth experiments

We present a curated dataset of planar displacement fields from eight fatigue crack growth experiments obtained via full-field digital image correlation (DIC). The dataset covers multiple aerospace-grade aluminium alloys, specimen geometries, material orientations, and load configurations, providing a diverse experimental basis for data-driven fracture mechanics research. Crack tip locations are consistently annotated using an iterative correction procedure applied to all measurements, and fracture mechanical descriptors like stress-intensity factors are provided as additional labels. The dataset comprises 8,794 unique experimentally observed displacement fields and a total of 70,352 supervised samples generated through standardized interpolation and augmentation. DIC data is provided as uniformly interpolated displacement grids at three standardized resolutions 28 x 28, 64 x 64, and 128 x 128 pixels, each available in three dataset sizes to support scalable use cases ranging from educational applications to high-capacity model development. Accompanying metadata and a Python interface facilitate filtering, loading, and integration into reproducible machine learning and fracture mechanics workflows.

cond-mat.mtrl-sci

Progress on Data-Driven, Multi-Objective Quantum Optimization

Here, we present two complementary approaches that advance quadratic unconstrained binary optimization (QUBO) toward practical use in data-driven materials design and other real-valued black-box optimization tasks. First, we introduce a simple yet powerful preprocessing scheme that, when applied to a machine-learned QUBO model, entirely removes system-level equality constraints by construction. This makes cumbersome soft-penalty terms obsolete, simplifies QUBO formulation, and substantially accelerates solution search. Second, we develop a multi-objective optimization strategy inspired by Tchebycheff scalarization that is compatible with non-convex objective landscapes and outperforms existing QUBO-based Pareto front methods. We demonstrate the effectiveness of both approaches using a simplified model of a multi-phase aluminum alloy design problem, highlighting significant gains in efficiency and solution quality. Together, these methods broaden the applicability of QUBO-based optimization and provide practical tools for data-driven materials discovery and beyond.

cond-mat.mtrl-sci

Trustworthy AI-based crack-tip segmentation using domain-guided explanations

Ensuring the trustworthiness and robustness of deep learning models remains a fundamental challenge, particularly in high-stakes scientific applications. In this study, we present a framework called attention-guided training that combines explainable artificial intelligence techniques with quantitative evaluation and domain-specific priors to guide model attention. We demonstrate that domain-specific feedback on model explanations during training can enhance the model's generalization capabilities. We validate our approach on the task of semantic crack tip segmentation in digital image correlation data, which is a key application in the fracture mechanical characterization of materials. By aligning model attention with physically meaningful stress fields, such as those described by Williams' analytical solution, attention-guided training ensures that the model focuses on physically relevant regions. This finally leads to improved generalization and more faithful explanations.

cond-mat.mtrl-sci

Advanced crack tip stress analysis using interaction integrals in high-resolution digital image correlation fields

The link between microscopic mechanisms and macroscopic behaviour, represented by the $da/dN-\Delta K$ curve, plays an increasingly important role in relating the fatigue crack growth curve required for component design to the underlying physics. High-resolution digital image correlation (HR-DIC) allows for in-depth analysis of microscopic fatigue crack growth mechanisms, but is rarely used to determine the SIF of the crack tip. This paper examines the applicability of the interaction integral in HR-DIC data and identifies factors that should be considered when evaluating the integral results. A major influence is the integration near the PZ, which leads to an erroneous increase in the calculated SIF result. In addition, the large integration path gaps required in HR-DIC around the crack path significantly hinder accurate results. The effect of the crack face contact is overall small. While it slightly increases the SIF result, it does not correlate with the crack opening load $K_\mathrm{op}$.

physics.app-ph

Plasticity-induced crack closure identification during fatigue crack growth in AA2024-T3 by using high-resolution digital image correlation

Fatigue crack growth in ductile materials is primarily driven by the interaction between damaging and shielding mechanisms. In the Paris regime, the predominant mechanism for retardation is plasticity-induced crack closure (PICC). However, some of the mechanisms behind this phenomenon are still unclear. Identifying and separating the three-dimensional aspect from other shielding aspects during experiments is extremely complex. In this paper, we analyze the crack opening kinematics based on local crack opening displacement measurements in both 2D high-resolution digital image correlation data and 3D finite element simulations. The results confirm that the crack opening stress intensity factor Kop differs along the crack path. We present a new method to determine Kop at the crack front allowing us to identify PICC as the predominant shielding mechanism in fatigue crack growth experiments. Furthermore, this work contributes to the discussion on the damage-reducing effect of PICC, since we find that the influence on fatigue damage in the plastic zone remains negligible when the crack is closed and crack surface contact is directed towards the surface.

physics.app-ph

A universal crack tip correction algorithm discovered by physical deep symbolic regression

Digital image correlation is a widely used technique in the field of experimental mechanics. In fracture mechanics, determining the precise location of the crack tip is crucial. In this paper, we introduce a universal crack tip detection algorithm based on displacement and strain fields obtained by digital image correlation. Iterative crack tip correction formulas are discovered by applying deep symbolic regression guided by physical unit constraints to a dataset of simulated cracks under mode I, II and mixed-mode conditions with variable T-stress. For the training dataset, we fit the Williams series expansion with super-singular terms to the simulated displacement fields at randomly chosen origins around the actual crack tip. We analyse the discovered formulas and apply the most promising one to digital image correlation data obtained from uniaxial and biaxial fatigue crack growth experiments of AA2024-T3 sheet material. Throughout the experiments, the crack tip positions are reliably detected leading to improved stability of the crack propagation curves.

cond-mat.mtrl-sci

Generating artificial digital image correlation data using physics-guided adversarial networks

Digital image correlation (DIC) has become a valuable tool to monitor and evaluate mechanical experiments of cracked specimen, but the automatic detection of cracks is often difficult due to inherent noise and artefacts. Machine learning models have been extremely successful in detecting crack paths and crack tips using DIC-measured, interpolated full-field displacements as input to a convolution-based segmentation model. Still, big data is needed to train such models. However, scientific data is often scarce as experiments are expensive and time-consuming. In this work, we present a method to directly generate large amounts of artificial displacement data of cracked specimen resembling real interpolated DIC displacements. The approach is based on generative adversarial networks (GANs). During training, the discriminator receives physical domain knowledge in the form of the derived von Mises equivalent strain. We show that this physics-guided approach leads to improved results in terms of visual quality of samples, sliced Wasserstein distance, and geometry score when compared to a classical unguided GAN approach.

eess.IV

Advanced crack tip field characterization using conjugate work integrals

The quantitative characterisation of crack tip loads is fundamental in fracture mechanics. Although the potential influence of higher order terms on crack growth and stability is known, classical studies solely rely on first order stress intensity factors. We calculate higher order Williams coefficients using an integral technique based on conjugate work integrals and study the convergence with increasing crack tip distance. We compare the integral method to the state-of-the-art fitting method and provide results for higher-order terms with several crack lengths, external forces, and sizes for widely used middle tension, single-edge cracked tension, and compact tension specimen under mode-I loading.

cond-mat.mtrl-sci

A finite-strain model for incomplete damage in elastoplastic materials

We address a three-dimensional model capable of describing coupled damage and plastic effects in solids at finite strains. Formulated within the variational setting of {\it generalized standard materials}, the constitutive model results from the balance of conservative and dissipative forces. Material response is rate-independent and associative and damage evolution is unidirectional. We assess the model features and performance on both uniaxial and non-proportional biaxial tests. The constitutive model is then complemented with the quasistatic equilibrium system and initial and boundary conditions. We produce numerical simulations with the help of the powerful multiphysics finite element software NETGEN/NGSolve. We show the flexibility of the implementation and run simulations for various 2D and 3D settings under different choices of boundary conditions and possibly in presence of pre-damaged regions.

math.AP

Energy scaling laws for geometrically linear elasticity models for microstructures in shape memory alloys

We consider a singularly-perturbed two-well problem in the context of planar geometrically linear elasticity to model a rectangular martensitic nucleus in an austenitic matrix. We derive the scaling regimes for the minimal energy in terms of the problem parameters, which represent the {shape} of the nucleus, the quotient of the elastic moduli of the two phases, the surface energy constant, and the volume fraction of the two martensitic variants. We identify several different scaling regimes, which are distinguished either by the exponents in the parameters, or by logarithmic corrections, for which we have matching upper and lower bounds.

math.AP

Quasistatic evolution for dislocation-free finite plasticity

We investigate quasistatic evolution in finite plasticity under the assumption that the plastic strain is compatible. This assumption is well-suited to describe the special case of dislocation-free plasticity and entails that the plastic strain is the gradient of a plastic deformation map. The total deformation can be then seen as the composition of a plastic and an elastic deformation. This opens the way to an existence theory for the quasistatic evolution problem featuring both Lagrangian and Eulerian variables. A remarkable trait of the result is that it does not require second-order gradients.

math.AP