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David Montiel

Publications and source records attributed to David Montiel.

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Phase-field simulations of nucleation, growth, and coarsening of $\beta_1$ precipitates in Mg-Nd alloys

The spatial distribution and morphology of precipitates formed during aging are key factors that determine the precipitation hardening response of various magnesium-rare earth alloys. In recent years, the use of high-performance computing clusters and massively parallel frameworks has enabled quantitative simulations of the evolution of individual and multiple precipitates at relevant length and time scales. However, predictive modeling of precipitate evolution remains challenging, in part because many key thermodynamic and kinetic parameters governing the underlying physics are either unknown or have a high degree of uncertainty. In this work, we developed a workflow in which experimental data were used to parameterize a phase-field model to perform two-dimensional (2D) simulations of concurrent nucleation and evolution of $\beta_1$ precipitates in magnesium-neodymium alloy during aging. Matrix composition and precipitate number density at different aging times were obtained from atom probe tomography and transmission electron microscopy measurements, respectively. We applied a stereological method to estimate the three-dimensional (3D) number densities from experimental cross-sectional transmission electron micrographs. The estimated 3D number density data were then converted to effective 2D number densities. The effective 2D number density and composition data were used to determine the required model parameters by minimizing the discrepancy between simulation and experimental results. The parameterized model allows for quantitative phase-field simulations of nucleation and growth of $\beta_1$ precipitates, which can be employed to optimize aging time to achieve a target number density of precipitates. This work highlights an approach to overcome the challenges associated with parameterizing a coupled phase-field and nucleation model.

cond-mat.mtrl-sci

Understanding the kinetics of static recrystallization in Mg-Zn-Ca alloys using an integrated PRISMS simulation framework

Recrystallization is a phenomenon in which a plastically deformed polycrystalline microstructure with a high dislocation density transforms into another that has low dislocation density. This evolution is driven by the stored energy in dislocations, rather than grain growth driven by grain boundary energy alone. One difficulty in quantitative modeling of recrystallization is the uncertainty in material parameters, which can be addressed by integration of experimental data into simulations. In this work, we compare simulated static recrystallization dynamics of a Mg-3Zn-0.1Ca wt.% alloy to experiments involving thermomechanical processing followed by measurements of the recrystallization fraction over time. The simulations are performed by combining PRISMS software for crystal plasticity and phase-field models (PRISMS-Plasticity and PRISMS-PF, respectively) in an integrated computational materials engineering framework. At 20% strain and annealing at 350 {\deg}C, the model accurately describes recrystallization dynamics up to a mobility-dependent time scale factor. While the average grain boundary mobility and the fraction of plastic work converted into stored energy are not precisely known, by fitting simulations to experimental data, we show that the average grain boundary mobility can be determined if the fraction of plastic work converted to stored energy is known, or vice versa. For low annealing temperatures, we observe a discrepancy between the model and experiments in the late stages of recrystallization, where a slowdown in recrystallization kinetics occurs in the experiments. We discuss possible sources of this slowdown and propose additional physical mechanisms that need to be accounted for in the model to improve its predictions.

cond-mat.mtrl-sci

Benchmarking of Massively Parallel Phase-Field Codes for Directional Solidification

We present a detailed benchmark comparing two state-of-the-art phase-field implementations for simulating alloy solidification under experimentally relevant conditions. The study investigates the directional solidification of Al-3wt%Cu under high-velocity solidification conditions and SCN-0.46wt% camphor under microgravity conditions from National Aeronautics and Space Administration (NASA) DECLIC-DSI-R experiments. Both codes, one employing finite-difference discretization with uniform mesh and GPU-acceleration (GPU-PF) and the other one employing finite-element discretization with adaptive-mesh and CPU-parallelization (PRISMS-PF), solve the same quantitative phase-field formulation that incorporates an anti-trapping current for the solidification of dilute alloys. We evaluate the predictions of each code for dendritic morphology, primary spacing, and tip dynamics in both 2D and 3D, as well as their numerical convergence and computational performance. While existing benchmark problems have primarily focused on simplified or small-scale simulations, they do not reflect the computational and modeling challenges posed by employing experimentally relevant time and length scales. Our results provide a practical framework for assessing phase-field code performance as well as validating and facilitating their application in integrated computational materials engineering (ICME) workflows that require integration with realistic experimental data.

cond-mat.mtrl-sci

Simulating complex crystal structures using the phase-field crystal model

We introduce a phase-field crystal model that creates an array of complex three- and two-dimensional crystal structures via a numerically tractable three-point correlation function. The three-point correlation function is designed in order to energetically favor the principal interplanar angles of a target crystal structure. This is achieved via an analysis performed by examining the crystal's structure factor. This approach successfully yields energetically stable simple cubic, diamond cubic, simple hexagonal, graphene layers, and CaF$_2$ crystals. To illustrate the ability of the method to yield a particularly complex and technologically important crystal structure, we show how this three-point correlation function method can be used to generate perovskite crystals.

cond-mat.mtrl-sci