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Dean Brandner

Publications and source records attributed to Dean Brandner.

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Optimizing Operation Recipes with Reinforcement Learning for Safe and Interpretable Control of Chemical Processes

Optimal operation of chemical processes is vital for energy, resource, and cost savings in chemical engineering. The problem of optimal operation can be tackled with reinforcement learning, but traditional reinforcement learning methods face challenges due to hard constraints related to quality and safety that must be strictly satisfied, and the large amount of required training data. Chemical processes often cannot provide sufficient experimental data, and while detailed dynamic models can be an alternative, their complexity makes it computationally intractable to generate the needed data. Optimal control methods, such as model predictive control, also struggle with the complexity of the underlying dynamic models. Consequently, many chemical processes rely on manually defined operation recipes combined with simple linear controllers, leading to suboptimal performance and limited flexibility. In this work, we propose a novel approach that leverages expert knowledge embedded in operation recipes. By using reinforcement learning to optimize the parameters of these recipes and their underlying linear controllers, we achieve an optimized operation recipe. This method requires significantly less data, handles constraints more effectively, and is more interpretable than traditional reinforcement learning methods due to the structured nature of the recipes. We demonstrate the potential of our approach through simulation results of an industrial batch polymerization reactor, showing that it can approach the performance of optimal controllers while addressing the limitations of existing methods.

cs.LG

Quasi-Newton Compatible Actor-Critic for Deterministic Policies

In this paper, we propose a second-order deterministic actor-critic framework in reinforcement learning that extends the classical deterministic policy gradient method to exploit curvature information of the performance function. Building on the concept of compatible function approximation for the critic, we introduce a quadratic critic that simultaneously preserves the true policy gradient and an approximation of the performance Hessian. A least-squares temporal difference learning scheme is then developed to estimate the quadratic critic parameters efficiently. This construction enables a quasi-Newton actor update using information learned by the critic, yielding faster convergence compared to first-order methods. The proposed approach is general and applicable to any differentiable policy class. Numerical examples demonstrate that the method achieves improved convergence and performance over standard deterministic actor-critic baselines.

cs.LG

Computationally efficient Gauss-Newton reinforcement learning for model predictive control

Model predictive control (MPC) is widely used in process control due to its interpretability and ability to handle constraints. As a parametric policy in reinforcement learning (RL), MPC offers strong initial performance and low data requirements compared to black-box policies like neural networks. However, most RL methods rely on first-order updates, which scale well to large parameter spaces but converge at most linearly, making them inefficient when each policy update requires solving an optimal control problem, as is the case with MPC. While MPC policies are typically low parameterized and thus amenable to second-order approaches, existing second-order methods demand second-order policy derivatives, which can be computationally intractable. This work introduces a Gauss-Newton approximation of the deterministic policy Hessian that eliminates the need for second-order policy derivatives, enabling superlinear convergence with minimal computational overhead. To further improve robustness, we propose a momentum-based Hessian averaging scheme for stable training under noisy estimates coupled with an adaptive trustregion. We demonstrate the effectiveness of the approach on a nonlinear continuously stirred tank reactor (CSTR), showing faster convergence and improved data efficiency over state-of-the-art firstorder methods and deep RL approaches.

eess.SY

Reinforced Model Predictive Control via Trust-Region Quasi-Newton Policy Optimization

Model predictive control can optimally deal with nonlinear systems under consideration of constraints. The control performance depends on the model accuracy and the prediction horizon. Recent advances propose to use reinforcement learning applied to a parameterized model predictive controller to recover the optimal control performance even if an imperfect model or short prediction horizons are used. However, common reinforcement learning algorithms rely on first order updates, which only have a linear convergence rate and hence need an excessive amount of dynamic data. Higher order updates are typically intractable if the policy is approximated with neural networks due to the large number of parameters. In this work, we use a parameterized model predictive controller as policy, and leverage the small amount of necessary parameters to propose a trust-region constrained Quasi-Newton training algorithm for policy optimization with a superlinear convergence rate. We show that the required second order derivative information can be calculated by the solution of a linear system of equations. A simulation study illustrates that the proposed training algorithm outperforms other algorithms in terms of data efficiency and accuracy.

cs.LG