arXiv subjects

Dezhong Tong

Publications and source records attributed to Dezhong Tong.

14 recordsLinked to original sources

arXiv2026

Highly Deformable Proprioceptive Membrane for Real-Time 3D Shape Reconstruction

Reconstructing the three-dimensional (3D) geometry of object surfaces is essential for robot perception, yet vision-based approaches degrade under low illumination or occlusion. This limitation motivates the design of a proprioceptive membrane that conforms to the surface of interest and infers 3D geometry by reconstructing its own deformation. Conventional deformation-aware membranes typically rely on resistive, capacitive, or magneto-sensitive mechanisms, but can suffer from structural complexity, limited compliance during large-scale deformation, and susceptibility to electromagnetic interference. This work presents a soft, flexible, and stretchable proprioceptive silicone membrane based on optical waveguide sensing. The membrane integrates edge-mounted LEDs and centrally-distributed photodiodes (PDs) within a multilayer elastomeric composite. Rich deformation-dependent light-intensity signals are decoded by a data-driven model to recover the membrane geometry. Real-time reconstruction is demonstrated on a customized 140 mm square membrane at an end-to-end update rate of 90 Hz, achieving an average reconstruction error of 1.307 mm for out-of-plane deformation of up to 25 mm. The proposed sensor also demonstrates accurate reconstruction under large in-plane deformation, achieving reliable shape recovery up to 75% strain with an average Chamfer distance of 1.214 mm. The proposed framework provides a scalable, robust, and low-profile solution for global shape perception in deformable robotic systems.

cs.RO↗

arXiv2026

Rapidly Learning Soft Robot Control via Implicit Time-Stepping

With the explosive growth of rigid-body simulators, policy learning in simulation has become the de facto standard for most rigid morphologies. In contrast, soft robotic simulation frameworks remain scarce and are seldom adopted by the soft robotics community. This gap stems partly from the lack of easy-to-use, general-purpose frameworks and partly from the high computational cost of accurately simulating continuum mechanics, which often renders policy learning infeasible. In this work, we demonstrate that rapid soft robot policy learning is indeed achievable via implicit time-stepping. Our simulator of choice, DisMech, is a general-purpose, fully implicit soft-body simulator capable of handling both soft dynamics and frictional contact. We further introduce delta natural curvature control, a method analogous to delta joint position control in rigid manipulators, providing an intuitive and effective means of enacting control for soft robot learning. To highlight the benefits of implicit time-stepping and delta curvature control, we conduct extensive comparisons across four diverse soft manipulator tasks against one of the most widely used soft-body frameworks, Elastica. With implicit time-stepping, parallel stepping of 500 environments achieves up to 6x faster speeds for non-contact cases and up to 40x faster for contact-rich scenarios. Finally, a comprehensive sim-to-sim gap evaluation--training policies in one simulator and evaluating them in another--demonstrates that implicit time-stepping provides a rare free lunch: dramatic speedups achieved without sacrificing accuracy.

cs.RO↗

arXiv2026

Neural Control: Adjoint Learning Through Equilibrium Constraints

Many physical AI tasks require sequential implicit computation: at each step, boundary controls are applied, and the resulting configuration is obtained by solving an equilibrium problem. This setting arises naturally in deformable object manipulation, where even bending a deformable linear object (DLO) to a target shape can be nonlinear and multistable: identical boundary conditions may produce different configurations depending on actuation history. Unlike explicit transition models, the control-to-configuration relation is implicit and history-dependent, making long-horizon learning and control brittle; backpropagating through iterative solves is also memory- and compute-intensive. We propose Neural Control, a boundary-control framework that propagates gradients through branch-dependent sequences of equilibrium solves rather than a single fixed point. Neural Control computes trajectory-dependent proxy gradients by differentiating equilibrium conditions with an adjoint formulation, avoiding solver unrolling while keeping forward rollouts on converged equilibria. Combined with receding-horizon continuation, Neural Control re-anchors optimization to realized equilibria and mitigates basin switching. We validate Neural Control on simulated and real DLO manipulation, compare against SPSA and iCEM, and demonstrate applicability to a learned DEQ-style implicit equilibrium model.

cs.RO↗

arXiv2025

Discrete Differential Geometry for Simulating Nonlinear Behaviors of Flexible Systems: A Survey

Flexible slender structures such as rods, ribbons, plates, and shells exhibit extreme nonlinear responses bending, twisting, buckling, wrinkling, and self contact, that defy conventional simulation frameworks. Discrete Differential Geometry (DDG) has emerged as a geometry first, structure preserving paradigm for modeling such behaviors. Unlike finite element or mass spring methods, DDG discretizes geometry rather than governing equations, allowing curvature, twist, and strain to be defined directly on meshes. This approach yields robust large deformation dynamics, accurate handling of contact, and differentiability essential for inverse design and learning based control. This review consolidates the rapidly expanding landscape of DDG models across 1D and 2D systems, including discrete elastic rods, ribbons, plates, and shells, as well as multiphysics extensions to contact, magnetic actuation, and fluid structure interaction. We synthesize applications spanning mechanics of nonlinear instabilities, biological morphogenesis, functional structures and devices, and robotics from manipulation to soft machines. Compared with established approaches, DDG offers a unique balance of geometric fidelity, computational efficiency, and algorithmic differentiability, bridging continuum rigor with real time, contact rich performance. We conclude by outlining opportunities for multiphysics coupling, hybrid physics data pipelines, and scalable GPU accelerated solvers, and by emphasizing DDG role in enabling digital twins, sim to real transfer, and intelligent design of next generation flexible systems.

cond-mat.soft↗

arXiv2025

A tutorial on simulating nonlinear behaviors of flexible structures with the discrete differential geometry (DDG) method

Flexible elastic structures, such as beams, rods, ribbons, plates, and shells, exhibit complex nonlinear dynamical behaviors that are central to a wide range of engineering and scientific applications, including soft robotics, deployable structures, and biomedical devices. While various numerical methods have been developed to simulate these behaviors, many conventional approaches struggle to simultaneously capture geometric and material nonlinearities, as well as nonlinear external interactions, particularly in highly deformable and dynamically evolving systems. The Discrete Differential Geometry (DDG) method has emerged as a robust and efficient numerical framework that intrinsically preserves geometric properties, accommodates material nonlinearity, and accurately models interactions with external environments and fields. By directly discretizing geometric and mechanical quantities, DDG provides an accurate, stable, and efficient approach to modeling flexible structures, addressing key limitations of traditional numerical methods. This tutorial provides a systematic introduction to the DDG method for simulating nonlinear behaviors in flexible structures. It covers DDG theory, simulation frameworks, and MATLAB implementation, with examples spanning dynamic systems, geometric and material nonlinearities, and external interactions like magnetics and fluids, culminating in practical insights and future directions. By offering a comprehensive and practical guide, together with open-source MATLAB code, this tutorial aims to facilitate the broader adoption of DDG-based numerical tools among researchers and engineers in computational mechanics, applied mathematics, and structural design.

cond-mat.soft↗

arXiv2025

Real-time simulation enabled navigation control of magnetic soft continuum robots in confined lumens

Magnetic soft continuum robots (MSCRs) have emerged as a promising technology for minimally invasive interventions, offering enhanced dexterity and remote-controlled navigation in confined lumens. Unlike conventional guidewires with pre-shaped tips, MSCRs feature a magnetic tip that actively bends under applied magnetic fields. Despite extensive studies in modeling and simulation, achieving real-time navigation control of MSCRs in confined lumens remains a significant challenge. The primary reasons are due to robot-lumen contact interactions and computational limitations in modeling MSCR nonlinear behavior under magnetic actuation. Existing approaches, such as Finite Element Method (FEM) simulations and energy-minimization techniques, suffer from high computational costs and oversimplified contact interactions, making them impractical for real-world applications. In this work, we develop a real-time simulation and navigation control framework that integrates hard-magnetic elastic rod theory, formulated within the Discrete Differential Geometry (DDG) framework, with an order-reduced contact handling strategy. Our approach captures large deformations and complex interactions while maintaining computational efficiency. Next, the navigation control problem is formulated as an inverse design task, where optimal magnetic fields are computed in real time by minimizing the constrained forces and enhancing navigation accuracy. We validate the proposed framework through comprehensive numerical simulations and experimental studies, demonstrating its robustness, efficiency, and accuracy. The results show that our method significantly reduces computational costs while maintaining high-fidelity modeling, making it feasible for real-time deployment in clinical settings.

cond-mat.soft↗

arXiv2025

Harnessing Discrete Differential Geometry: A Virtual Playground for the Bilayer Soft Robotics

Soft robots have garnered significant attention due to their promising applications across various domains. A hallmark of these systems is their bilayer structure, where strain mismatch caused by differential expansion between layers induces complex deformations. Despite progress in theoretical modeling and numerical simulation, accurately capturing their dynamic behavior, especially during environmental interactions, remains challenging. This study presents a novel simulation environment based on the Discrete Elastic Rod (DER) model to address the challenge. By leveraging discrete differential geometry (DDG), the DER approach offers superior convergence compared to conventional methods like Finite Element Method (FEM), particularly in handling contact interactions -- an essential aspect of soft robot dynamics in real-world scenarios. Our simulation framework incorporates key features of bilayer structures, including stretching, bending, twisting, and inter-layer coupling. This enables the exploration of a wide range of dynamic behaviors for bilayer soft robots, such as gripping, crawling, jumping, and swimming. The insights gained from this work provide a robust foundation for the design and control of advanced bilayer soft robotic systems.

cs.RO↗

arXiv2024

Inverse Design of Snap-Actuated Jumping Robots Powered by Mechanics-Aided Machine Learning

Exploring the design and control strategies of soft robots through simulation is highly attractive due to its cost-effectiveness. Although many existing models (e.g., finite element analysis) are effective for simulating soft robotic dynamics, there remains a need for a general and efficient numerical simulation approach in the soft robotics community. In this paper, we develop a discrete differential geometry-based numerical framework to achieve the model-based inverse design of a novel snap-actuated jumping robot. It is found that the dynamic process of a snapping beam can be either symmetric or asymmetric, such that the trajectory of the jumping robot can be tunable (e.g., horizontal or vertical). By employing this novel mechanism of the bistable beam as the robotic actuator, we next propose a physics-data hybrid inverse design strategy for the snap-jump robot with a broad spectrum of jumping capabilities. We first use the physical engine to study the influences of the robot's design parameters on the jumping capabilities, then generate extensive simulation data to formulate a data-driven inverse design solution. The inverse design solution can rapidly explore the combination of design parameters for achieving a target jump, which provides valuable guidance for the fabrication and control of the jumping robot. The proposed methodology paves the way for exploring the design and control insights of soft robots with the help of simulations.

cs.RO↗

arXiv2024

Inverse Design of Planar Clamped-Free Elastic Rods from Noisy Data

Slender structures, such as rods, often exhibit large nonlinear geometrical deformations even under moderate external forces (e.g., gravity). This characteristic results in a rich variety of morphological changes, making them appealing for engineering design and applications, such as soft robots, submarine cables, decorative knots, and more. Prior studies have demonstrated that the natural shape of a rod significantly influences its deformed geometry. Consequently, the natural shape of the rod should be considered when manufacturing and designing rod-like structures. Here, we focus on an inverse problem: can we determine the natural shape of a suspended 2D planar rod so that it deforms into a desired target shape? We begin by formulating a theoretical framework based on the statics of planar rod equilibrium that can compute the natural shape of a planar rod given its target shape. Furthermore, we analyze the impact of uncertainties (e.g., noise in the data) on the accuracy of the theoretical framework. The results reveal the shortcomings of the theoretical framework in handling uncertainties in the inverse problem, a fact often overlooked in previous works. To mitigate the influence of the uncertainties, we combine the statics of the planar rod with the adjoint method for parameter sensitivity analysis, constructing a learning framework that can efficiently explore the natural shape of the designed rod with enhanced robustness. This framework is validated numerically for its accuracy and robustness, offering valuable insights into the inverse design of soft structures for various applications, including soft robotics and animation of morphing structures.

cond-mat.soft↗

arXiv2024

A Fully Implicit Method for Robust Frictional Contact Handling in Elastic Rods

Accurate frictional contact is critical in simulating the assembly of rod-like structures in the practical world, such as knots, hairs, flagella, and more. Due to their high geometric nonlinearity and elasticity, rod-on-rod contact remains a challenging problem tackled by researchers in both computational mechanics and computer graphics. Typically, frictional contact is regarded as constraints for the equations of motions of a system. Such constraints are often computed independently at every time step in a dynamic simulation, thus slowing down the simulation and possibly introducing numerical convergence issues. This paper proposes a fully implicit penalty-based frictional contact method, Implicit Contact Model (IMC), that efficiently and robustly captures accurate frictional contact responses. We showcase our algorithm's performance in achieving visually realistic results for the challenging and novel contact scenario of flagella bundling in fluid medium, a significant phenomenon in biology that motivates novel engineering applications in soft robotics. In addition to this, we offer a side-by-side comparison with Incremental Potential Contact (IPC), a state-of-the-art contact handling algorithm. We show that IMC possesses comparable performance to IPC while converging at a faster rate.

cs.GR↗

arXiv2024

mBEST: Realtime Deformable Linear Object Detection Through Minimal Bending Energy Skeleton Pixel Traversals

Robotic manipulation of deformable materials is a challenging task that often requires realtime visual feedback. This is especially true for deformable linear objects (DLOs) or "rods", whose slender and flexible structures make proper tracking and detection nontrivial. To address this challenge, we present mBEST, a robust algorithm for the realtime detection of DLOs that is capable of producing an ordered pixel sequence of each DLO's centerline along with segmentation masks. Our algorithm obtains a binary mask of the DLOs and then thins it to produce a skeleton pixel representation. After refining the skeleton to ensure topological correctness, the pixels are traversed to generate paths along each unique DLO. At the core of our algorithm, we postulate that intersections can be robustly handled by choosing the combination of paths that minimizes the cumulative bending energy of the DLO(s). We show that this simple and intuitive formulation outperforms the state-of-the-art methods for detecting DLOs with large numbers of sporadic crossings ranging from curvatures with high variance to nearly-parallel configurations. Furthermore, our method achieves a significant performance improvement of approximately 50% faster runtime and better scaling over the state of the art.

cs.RO↗

arXiv2024

Learning Neural Force Manifolds for Sim2Real Robotic Symmetrical Paper Folding

Robotic manipulation of slender objects is challenging, especially when the induced deformations are large and nonlinear. Traditionally, learning-based control approaches, such as imitation learning, have been used to address deformable material manipulation. These approaches lack generality and often suffer critical failure from a simple switch of material, geometric, and/or environmental (e.g., friction) properties. This article tackles a fundamental but difficult deformable manipulation task: forming a predefined fold in paper with only a single manipulator. A sim2real framework combining physically-accurate simulation and machine learning is used to train a deep neural network capable of predicting the external forces induced on the manipulated paper given a grasp position. We frame the problem using scaling analysis, resulting in a control framework robust against material and geometric changes. Path planning is then carried out over the generated ``neural force manifold'' to produce robot manipulation trajectories optimized to prevent sliding, with offline trajectory generation finishing 15$\times$ faster than previous physics-based folding methods. The inference speed of the trained model enables the incorporation of real-time visual feedback to achieve closed-loop model-predictive control. Real-world experiments demonstrate that our framework can greatly improve robotic manipulation performance compared to state-of-the-art folding strategies, even when manipulating paper objects of various materials and shapes.

cs.RO↗

arXiv2023

Sim2Real Neural Controllers for Physics-based Robotic Deployment of Deformable Linear Objects

Deformable linear objects (DLOs), such as rods, cables, and ropes, play important roles in daily life. However, manipulation of DLOs is challenging as large geometrically nonlinear deformations may occur during the manipulation process. This problem is made even more difficult as the different deformation modes (e.g., stretching, bending, and twisting) may result in elastic instabilities during manipulation. In this paper, we formulate a physics-guided data-driven method to solve a challenging manipulation task -- accurately deploying a DLO (an elastic rod) onto a rigid substrate along various prescribed patterns. Our framework combines machine learning, scaling analysis, and physical simulations to develop a physics-based neural controller for deployment. We explore the complex interplay between the gravitational and elastic energies of the manipulated DLO and obtain a control method for DLO deployment that is robust against friction and material properties. Out of the numerous geometrical and material properties of the rod and substrate, we show that only three non-dimensional parameters are needed to describe the deployment process with physical analysis. Therefore, the essence of the controlling law for the manipulation task can be constructed with a low-dimensional model, drastically increasing the computation speed. The effectiveness of our optimal control scheme is shown through a comprehensive robotic case study comparing against a heuristic control method for deploying rods for a wide variety of patterns. In addition to this, we also showcase the practicality of our control scheme by having a robot accomplish challenging high-level tasks such as mimicking human handwriting, cable placement, and tying knots.

cs.RO↗

arXiv2021

Automated stability testing of elastic rods with helical centerlines using a robotic system

Experimental analysis of the mechanics of a deformable object, and particularly its stability, requires repetitive testing and, depending on the complexity of the object's shape, a testing setup that can manipulate many degrees of freedom at the object's boundary. Motivated by recent advancements in robotic manipulation of deformable objects, this paper addresses these challenges by constructing a method for automated stability testing of a slender elastic rod -- a canonical example of a deformable object -- using a robotic system. We focus on rod configurations with helical centerlines since the stability of a helical rod can be described using only three parameters, but experimentally determining the stability requires manipulation of both the position and orientation at one end of the rod, which is not possible using traditional experimental methods that only actuate a limited number of degrees of freedom. Using a recent geometric characterization of stability for helical rods, we construct and implement a manipulation scheme to explore the space of stable helices, and we use a vision system to detect the onset of instabilities within this space. The experimental results obtained by our automated testing system show good agreement with numerical simulations of elastic rods in helical configurations. The methods described in this paper lay the groundwork for automation to grow within the field of experimental mechanics.

cs.RO↗