arXiv subjects

Dheeraj Poolavaram

Publications and source records attributed to Dheeraj Poolavaram.

2 recordsLinked to original sources

arXiv2026

Operationally Guided Placement-Aware Learning for Industrial Online 3D Bin Packing

The online three-dimensional bin packing problem (3D-BPP) is a longstanding challenge in logistics and industrial palletizing. Recent learning-based methods use a learned policy to select among feasible candidate placements. Performance depends on the candidate generator and representation, especially in industrial settings where packings must be space-efficient, stable, compact, and balanced. However, prior work has mainly optimized the policy, while candidate generation and representation remain largely geometry-driven. We address this gap with OPAL, an operationally guided placement-aware learning framework for industrial online 3D-BPP which combines an Operationally Guided Empty-Maximal-Space generator (OG-EMS), an operational representation for each candidate placement, and a masked ranking policy trained with proximal policy optimization. OG-EMS evaluates multiple anchors within each free-space region and prioritizes low, well-supported, compact, and spatially diverse placements. An xLSTM-based Placement Encoder models dependencies among geometric and operational candidate attributes, while a lightweight recurrent core combines the resulting embeddings with the current item and pallet state to rank feasible actions. On the BED-BPP benchmark, OPAL achieves a mean space utilization of 0.49, with improvements of 15.1% from operationally guided candidate generation and 6.3% from learned ranking, while maintaining robust inference-time performance.

cs.AI↗

arXiv2026

GENPACK: KPI-Guided Multi-Criteria Genetic Algorithm for Industrial 3D Bin Packing

The three-dimensional bin packing problem (3D-BPP) is a longstanding challenge in operations research and logistics. While classical heuristics and constructive methods can generate packings efficiently, they often fail to satisfy industrial requirements such as stability, balance, and handling feasibility. Metaheuristics such as genetic algorithms (GAs) offer greater flexibility, but pure GA approaches frequently struggle with efficiency, parameter sensitivity, and scalability to industrial order sizes. These limitations are particularly evident at real-world pallet dimensions, where even state-of-the-art methods often fail to produce robust, deployable solutions. We propose a KPI-guided GA-based pipeline for industrial 3D-BPP that integrates key performance indicators (KPIs) directly into a scalarized fitness function. The method combines a layer-based chromosome representation, domain-specific operators, and constructive heuristics to balance efficiency and feasibility. On the BED-BPP benchmark of 1,500 real-world orders, our GENPACK pipeline consistently outperforms heuristic and learning-based baselines, achieving up to 35% higher space utilization and 15-20% stronger surface support, while exhibiting lower variance across orders. These gains come at a modest runtime cost but remain practical for batch-scale deployment, yielding stable, balanced, and space-efficient packings.

cs.NE↗