arXiv subjects

Dmitriy D. Karnaushenko

Publications and source records attributed to Dmitriy D. Karnaushenko.

4 recordsLinked to original sources

arXiv2026

Thin-Film-Engineered Self-Assembly of 3D Coaxial Microfluidics with a Tunable Polyimide Membrane for Bioelectronic Power

Thin-film self-assembly of three-dimensional (3D) microsystems presents a compelling route to integrate complex functionalities into ultra-compact volumes, yet strategies for incorporating tunable ion-conducting elements remain limited. Here, we introduce a strain-induced self assembly platform that transforms lithographically patterned multilayer thin films into functional 3D coaxial Swiss-roll microtubes with total active volumes below 1 uL. A key innovation is the monolithic integration of a chemically tunable polyimide proton-exchange membrane, enabling post-fabrication optimization of ionic transport that balances proton transport with mediator blocking. We further implement a dual-mode operational scheme that decouples microbial metabolism from electrochemical power generation, revealing biofouling, not chemical fouling or membrane degradation, as the dominant failure mechanism in conventional architectures. Critically, optimally treated polyimide membranes exhibit excellent recoverability after fouling, while cell-free mode operation maintains stable performance by physically excluding microorganisms from the microelectronic environment. This integrated bio-electronic microsystem achieves a volumetric power density of ~3.1 mW cm-3 within an ultra-compact footprint of 4.16 mm2. Our work establishes a scalable thin-film engineering approach to create tunable, 3D bioelectronic power sources for autonomous microsystems.

physics.app-ph↗

arXiv2025

Modular electronic microrobots with on board sensor-program steered locomotion

True microrobots, in contrast with externally controlled microparticles, must harvest or carry their own source of energy, as well as their own (preferably programmable) microcontroller of actuators for locomotion, using information acquired from their own sensors. Building on recent published work [1], we demonstrate here, for the first time, that microrobotic smartlets, hitherto buoyancy divers, can also be equipped to navigate in 2D on surfaces, with on-board control responding to both sensor information and their internal electronic program. Fabricating modular microrobots, with all dimensions of 1mm and below, has been difficult to achieve because of competing demands for the limited surface area and the challenges of integrating and interconnecting the diverse functionalities of energy harvesting, actuation, sensing, communication, docking and control. A novel high density heterogeneous integration, via soft-substrate micro flip-chip bonding of custom CMOS and LED microchiplets onto fold-up polymer surfaces, compatible with roll-up isotropic ambient light harvesting, now makes this possible. Fabricating electrolytic bubble actuators on multiple cube-faces and connecting them to a custom sensor-controlled on-board microchiplet (lablet), allows the smartlets to locomote on wet surfaces, changing direction in response to both timed programmed control as well as programmed response to locally sensed signals. Such locomoted robotic microcubes can also move to and selectively dock with other modules via patterned surfaces. This is powered by ambient light in natural aqueous media on smooth surfaces.

eess.SY↗

arXiv2024

3D Modular Microrobots: Micro-Origami Cubes with Integrated Si Chips Dive, Communicate, Flash Programs, and Form Collectives

Modular microrobotics can potentially address many information-intensive microtasks in medicine, manufacturing and the environment. However, surface area has limited the natural powering, communication, functional integration, and self-assembly of smart mass-fabricated modular robotic devices at small scales. We demonstrate the integrated self-folding and self-rolling of functionalized patterned interior and exterior membrane surfaces resulting in programmable, self-assembling, inter-communicating and self-locomoting micromodules (smartlets ess-than 1 mm3) with interior chambers for on-board buoyancy control. The microbotic divers, with 360 deg solar harvesting rolls, function with sufficient ambient power for communication and programmed locomotion in water via electrolysis. The folding faces carry rigid microcomponents including silicon chiplets as microprocessors and micro-LEDs for communication. This remodels modular microrobotics closer to the surface-rich modular autonomy of biological cells and provides an economical platform for microscopic applications.

eess.SY↗

arXiv2018

Rolled-up self-assembly of compact magnetic inductors, transformers and resonators

Three-dimensional self-assembly of lithographically patterned ultrathin films opens a path to manufacture microelectronic architectures with functionalities and integration schemes not accessible by conventional two-dimensional technologies. Among other microelectronic components, inductances, transformers, antennas and resonators often rely on three-dimensional configurations and interactions with electromagnetic fields requiring exponential fabrication efforts when downscaled to the micrometer range. Here, the controlled self-assembly of functional structures is demonstrated. By rolling-up ultrathin films into cylindrically shaped microelectronic devices we realized electromagnetic resonators, inductive and mutually coupled coils. Electrical performance of these devices is improved purely by transformation of a planar into a cylindrical geometry. This is accompanied by an overall downscaling of the device footprint area by more than 50 times. Application of compact self-assembled microstructures has significant impact on electronics, reducing size, fabrication efforts, and offering a wealth of new features in devices by 3D shaping.

physics.app-ph↗