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Efe C. Balta

Publications and source records attributed to Efe C. Balta.

48 records · Page 3Linked to original sources

Efficient sample selection for safe learning

Ensuring safety in industrial control systems usually involves imposing constraints at the design stage of the control algorithm. Enforcing constraints is challenging if the underlying functional form is unknown. The challenge can be addressed by using surrogate models, such as Gaussian processes, which provide confidence intervals used to find solutions that can be considered safe. This in turn involves an exhaustive search on the entire search space. That approach can quickly become computationally expensive. We reformulate the exhaustive search as a series of optimization problems to find the next recommended points. We show that the proposed reformulation allows using a wide range of available optimization solvers, such as derivative-free methods. We show that by exploiting the properties of the solver, we enable the introduction of new stopping criteria into safe learning methods and increase flexibility in trading off solver accuracy and computational time. The results from a non-convex optimization problem and an application for controller tuning confirm the flexibility and the performance of the proposed reformulation.

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Implications of Regret on Stability of Linear Dynamical Systems

The setting of an agent making decisions under uncertainty and under dynamic constraints is common for the fields of optimal control, reinforcement learning, and recently also for online learning. In the online learning setting, the quality of an agent's decision is often quantified by the concept of regret, comparing the performance of the chosen decisions to the best possible ones in hindsight. While regret is a useful performance measure, when dynamical systems are concerned, it is important to also assess the stability of the closed-loop system for a chosen policy. In this work, we show that for linear state feedback policies and linear systems subject to adversarial disturbances, linear regret implies asymptotic stability in both time-varying and time-invariant settings. Conversely, we also show that bounded input bounded state stability and summability of the state transition matrices imply linear regret.

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Stochastic Wasserstein Gradient Flows using Streaming Data with an Application in Predictive Maintenance

We study estimation problems in safety-critical applications with streaming data. Since estimation problems can be posed as optimization problems in the probability space, we devise a stochastic projected Wasserstein gradient flow that keeps track of the belief of the estimated quantity and can consume samples from online data. We show the convergence properties of our algorithm. Our analysis combines recent advances in the Wasserstein space and its differential structure with more classical stochastic gradient descent. We apply our methodology for predictive maintenance of safety-critical processes: Our approach is shown to lead to superior performance when compared to classical least squares, enabling, among others, improved robustness for decision-making.

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A Model Predictive Control Framework for Improving Risk-Tolerance of Manufacturing Systems

The need for control strategies that can address dynamic system uncertainty is becoming increasingly important. In this work, we propose a Model Predictive Control by quantifying the risk of failure in our system model. The proposed control scheme uses a Priced Timed Automata representation of the manufacturing system to promote the fail-safe operation of systems under uncertainties. The proposed method ensures that in case of unforeseen failure(s), the optimization-based control strategy can still achieve the manufacturing system objective. In addition, the proposed strategy establishes a trade-off between minimizing the cost and reducing failure risk to allow the manufacturing system to function effectively in the presence of uncertainties. An example from manufacturing systems is presented to show the application of the proposed control strategy.

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Data-Driven Process Optimization of Fused Filament Fabrication based on In Situ Measurements

The tuning of fused filament fabrication parameters is notoriously challenging. We propose an autonomous data-driven method to select parameters based on in situ measurements. We use a laser sensor to evaluate the surface roughness of a printed part. We then correlate the roughness to the mechanical properties of the part, and show how print quality affects mechanical performance. Finally, we use Bayesian optimization to search for optimal print parameters. We demonstrate our method by printing liquid crystal polymer samples, and successfully find parameters that produce high-performance prints and maximize the manufacturing process efficiency.

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Risk-Averse Model Predictive Control for Priced Timed Automata

In this paper, we propose a Risk-Averse Priced Timed Automata (PTA) Model Predictive Control (MPC) framework to increase flexibility of cyber-physical systems. To improve flexibility in these systems, our risk-averse framework solves a multi-objective optimization problem to minimize the cost and risk, simultaneously. While minimizing cost ensures the least effort to achieve a task, minimizing risk provides guarantees on the feasibility of the task even during uncertainty. Our framework explores the trade-off between these two qualities to obtain risk-averse control actions. The solution of risk-averse PTA MPC dynamic decision-making algorithm reacts relatively better to PTA changes compared to PTA MPC without risk-averse feature. An example from manufacturing systems is presented to show the application of the proposed control strategy.

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Controller-Aware Dynamic Network Management for Industry 4.0

In this paper, we consider a cyber-physical manufacturing system (CPMS) scenario containing physical components (robots, sensors, and actuators), operating in a digitally connected, constrained environment to perform industrial tasks. The CPMS has a centralized control plane with digital twins (DTs) of the physical resources, computational resources, and a network manager that allocates network resources. Existing approaches for allocation of network resources are typically fixed with respect to controller-dependent run-time specifications, which may impact the performance of physical processes. We propose a dynamic network management framework, where the network resource allocation schemes are controller-aware. The information about the controllers of the physical resources is implemented at the DT level, and metrics, such as regret bounds, take the process performance measures into account. The proposed network management schemes optimize physical system performance by balancing the shared resources between the physical assets on the plant floor, and by considering their control requirements, providing a new perspective for dynamic resource allocation. A simulation study is provided to illustrate the performance of the proposed network management approaches and compare their efficiencies.

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On Robustness in Optimization-Based Constrained Iterative Learning Control

Iterative learning control (ILC) is a control strategy for repetitive tasks wherein information from previous runs is leveraged to improve future performance. Optimization-based ILC (OB-ILC) is a powerful design framework for constrained ILC where measurements from the process are integrated into an optimization algorithm to provide robustness against noise and modelling error. This paper proposes a robust ILC controller for constrained linear processes based on the forward-backward splitting algorithm. It demonstrates how structured uncertainty information can be leveraged to ensure constraint satisfaction and provides a rigorous stability analysis in the iteration domain by combining concepts from monotone operator theory and robust control. Numerical simulations of a precision motion stage support the theoretical results.

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Regret Analysis of Online Gradient Descent-based Iterative Learning Control with Model Mismatch

In Iterative Learning Control (ILC), a sequence of feedforward control actions is generated at each iteration on the basis of partial model knowledge and past measurements with the goal of steering the system toward a desired reference trajectory. This is framed here as an online learning task, where the decision-maker takes sequential decisions by solving a sequence of optimization problems having only partial knowledge of the cost functions. Having established this connection, the performance of an online gradient-descent based scheme using inexact gradient information is analyzed in the setting of dynamic and static regret, standard measures in online learning. Fundamental limitations of the scheme and its integration with adaptation mechanisms are further investigated, followed by numerical simulations on a benchmark ILC problem.

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Batch Model Predictive Control for Selective Laser Melting

Selective laser melting is a promising additive manufacturing technology enabling the fabrication of highly customizable products. A major challenge in selective laser melting is ensuring the quality of produced parts, which is influenced greatly by the thermal history of printed layers. We propose a Batch-Model Predictive Control technique based on the combination of model predictive control and iterative learning control. This approach succeeds in rejecting both repetitive and non-repetitive disturbances and thus achieves improved tracking performance and process quality. In a simulation study, the selective laser melting dynamics is approximated with a reduced-order control-oriented linear model to ensure reasonable computational complexity. The proposed approach provides convergence to the desired temperature field profile despite model uncertainty and disturbances.

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In-layer Thermal Control of a Multi-layer Selective Laser Melting Process

Selective Laser Melting (SLM) is an additive manufacturing technology that builds three dimensional parts by melting layers of metal powder together with a laser that traces out a desired geometry. SLM is popular in industry, however the inherent melting and re-solidification of the metal during the process can, if left uncontrolled, cause excessive residual stress, porosity, and other defects in the final printed parts. This paper presents a control-oriented thermal model of a multi-layer SLM process and proposes a structured model reduction methodology with an associated reduced order model based in-layer controller to track temperature references. Simulation studies demonstrate that the controller is able to prevent layer-to-layer heat buildup and that good closed-loop performance is possible using relatively low-order models.

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Learning-Based Repetitive Precision Motion Control with Mismatch Compensation

Learning-based control methods utilize run-time data from the underlying process to improve the controller performance under model mismatch and unmodeled disturbances. This is beneficial for optimizing industrial processes, where the dynamics are difficult to model, and the repetitive nature of the process can be exploited. In this work, we develop an iterative approach for repetitive precision motion control problems where the objective is to follow a reference geometry with minimal tracking error. Our method utilizes a nominal model of the process and learns the mismatch using Gaussian Process Regression (GPR). The control input and the GPR data are updated after each iteration to improve the performance in a run-to-run fashion. We provide a preliminary convergence analysis, implementation details of the proposed controller for minimizing different error types, and a case study where we demonstrate improved tracking performance with simulation and experimental results.

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