A fully coupled electromagnetic-thermal-mechanical model for metal-insulated HTS high field magnets
Ultra high field REBCO magnets operate under strongly coupled electromagnetic, thermal and mechanical conditions, where screening currents, localized heating, thermal expansion and Lorentz forces can modify both the structural state and the critical current density of the conductor. In this work, a coupled electromagnetic, thermal and mechanical model is developed for a metal-insulated nested REBCO insert designed for a 40 T class SuperEMFL magnet. The existing electromagnetic formulation resolves the non-uniform screening currents in the REBCO tapes. The thermal model is extended from an explicit Finite Difference Method (FDM) to an implicit Backward Euler scheme with Picard iteration, while a new axisymmetric mechanical FDM solver based on BiCGSTAB is introduced to calculate displacements, strains and stresses in the coil windings and G10 spacer regions. Thermal expansion and Lorentz force contributions are included, and the calculated longitudinal mechanical strain is coupled back to the electromagnetic model through a strain dependent critical current density, which also depends on temperature, magnetic field, and its orientation. A literature-informed Parabolic-Weibull model is used to model reversible and irreversible strain degradation of the REBCO conductor. The numerical methods are benchmarked, and the resulting framework provides a computationally efficient approach for investigating temperature gradients, thermo-mechanical stresses, strain-dependent critical current degradation and quench behaviour in full scale nested high field REBCO magnets.