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Erik Schnaubelt

Publications and source records attributed to Erik Schnaubelt.

13 recordsLinked to original sources

Explicit Turn Resolution with Anisotropic Homogenisation for Efficient 3D Magneto-Thermal Finite-Element Simulation of Large-Scale No-Insulation HTS Magnets

No-insulation (NI) and metal-insulation (MI) high-temperature superconducting (HTS) magnets require three-dimensional (3D) models to describe the current distribution around critical current defects. In this work, we design and validate the EXTRA homogenisation method, standing for explicit turn resolution with anisotropic homogenisation method. It allows 3D magneto-thermal finite-element (FE) simulations of large-scale magnets to be performed with high accuracy at a reasonable computational cost. The method combines the anisotropic homogenisation of turn-to-turn contact layers (T2TCLs) and their neighbouring winding turns with the explicit resolution of specific T2TCLs. In particular, the inner- and outermost winding turns and adjacent contact layers are explicitly resolved to properly describe the current distribution near current leads. In addition, the method is able to simulate local $J_{\textrm{c}}$ defects for a broad range of turn-to-turn contact resistances, provided the winding turns and T2TCLs next to the defect are explicitly resolved. For efficiency, the resolved T2TCLs are modelled using the surface contact approximation. The consistency of the proposed method is first verified on a 50-turn single pancake benchmark. It is shown to reproduce AC losses and temperature distributions obtained with a turn-resolved FE reference model, for both nominal operation and during thermal runaway. The computational efficiency of the EXTRA method is demonstrated with the simulation of a stack of three 150-turn pancake coils, for which computation time is reduced by a factor of up to 13 with respect to a turn-resolved FE reference model. Finally, the results of a large-scale 3D FE simulation, currently out of reach of turn-resolved models, are provided for an insert HTS magnet with 10,000 turns. The EXTRA method is open-source and input files to reproduce all results are made available.

physics.acc-ph

Surface Contact Approximation for Magneto-Thermal Finite Element Analysis of No-Insulation HTS Coils

High-temperature superconducting (HTS) coated conductors (CCs) can be wound into no-insulation (NI) coils, in which electrical current can partially bypass local normal zones via turn-to-turn contact layers (T2TCLs). Accurate magneto-thermal simulation of such coils, therefore, requires an efficient representation of the electrical and thermal behavior of the T2TCLs. This paper introduces a magneto-thermal surface contact approximation (SCA) for finite element analysis of NI HTS coils. The formulation is derived as a special case of the more general thin shell approximation (TSA) by introducing suitable approximations such as negligible tangential surface currents and eddy-current effects inside the T2TCL. The resulting SCA formulation replaces the thin volumetric contact layer with a dedicated surface weak formulation based on the electric contact resistance and thermal contact conductance. In contrast, the TSA formulation requires the definition of electric resistivities and thermal conductivities as well as the thickness of the T2TCL. The SCA is implemented in the Pancake3D module of the free and open-source Finite Element Quench Simulator. It is verified through transient magneto-thermal simulations of a model NI pancake coil. Numerical results are compared against the established TSA formulation. The results show that the SCA accurately reproduces the relevant electromagnetic and thermal behavior. For the TSA, there is a trade-off between choosing large (potentially unphysical) thicknesses with low resistivities leading to inaccurate results, or small thicknesses with large resistivities making the linear system harder to solve, increasing the computational effort. In contrast, the SCA, thanks to using contact resistances and conductances directly without the necessity to define a thickness, is easy to use and robust.

physics.comp-ph

Modelling Conduction Cooling of Superconducting Accelerator Magnets using a Thermal Thin Shell Approximation

Understanding the thermal behaviour of superconducting accelerator magnets is essential to ensure their stable and reliable operation. This work presents an extension of the Finite Element Quench Simulator (FiQuS) Multipole module to include collar and pole regions of accelerator magnets, which influences the overall thermal response. A thermal thin shell approximation (TSA), which is shown to be effective from previous works, is employed to model thermal insulation layers efficiently, replacing an insulation surface mesh. The main novelty of this work lies in the development of a method to model the thermal connection between the magnet winding and the collar and pole regions via the TSA. To assess the accuracy and computational efficiency of this method, temperature and field variations are computed for a current ramp-up scenario. The thermal solution is coupled to a fully resolved magnetodynamic solution to capture the interaction between thermal and electromagnetic behaviour. The results obtained with the TSA are then compared to classical finite element (FE) solutions with explicitly meshed insulation domains. The TSA predicts the maximum temperature within 2-4 % of the reference solution while substantially reducing mesh complexity and achieving up to a 5 times speed-up in computation time. While the TSA has traditionally been employed for short-duration quench simulations with high heat fluxes between magnet turns, these results demonstrate its reliability and efficiency for current ramp scenarios with low heat fluxes, significantly expanding its application range beyond what has been previously reported in the literature. To illustrate potential applications of this new functionality, conduction cooling through the collar region is studied, comparing different cooling configurations and collar materials.

physics.acc-ph

Transient Finite Element Simulation of Accelerator Magnets Using Thermal Thin Shell Approximation

Thermal transient responses of superconducting magnets can be simulated using the finite element (FE) method. Some accelerator magnets use cables whose electric insulation is significantly thinner than the bare electric conductor. The FE discretisation of such geometries with high-quality meshes leads to many degrees of freedom. This increases the computational time, particularly since non-linear material properties are involved. In this work, we propose to use a thermal thin-shell approximation (TSA) to improve the computational efficiency when solving the heat diffusion equation in two dimensions. We apply the method to compute the thermal transient response of superconducting accelerator magnets used for CERN's Large Hadron Collider (LHC) and High-Luminosity LHC. The TSA collapses thin electrical insulation layers into lines while accurately representing the thermal gradient across the insulation's thickness. The TSA is implemented in the multipole module of the open-source Finite Element Quench Simulator (FiQuS), which can generate the multipole magnet models programmatically from input text files. First, the TSA approach is verified by comparison to classical FE simulations with meshed surface insulation regions for a simple block of four cables and a detailed model of the MBH dipole. The results show that the TSA approach reduces the computational time significantly while preserving the accuracy of the solution. Second, the quench heater (QH) delay computed with the TSA method is compared to measurements for the MBH magnet. To this end, the thermal transient simulation is coupled to a magnetostatic solution to account for magneto-resistive effects. Third, the TSA's full capabilities are showcased in non-linear magneto-thermal simulations of several LHC and HL-LHC superconducting magnet models. The full source code, including all input files, is publicly available.

physics.acc-ph

Simulation of Rutherford Cable AC Loss and Magnetization with the Coupled Axial and Transverse Currents Method

The coupled axial and transverse currents (CATI) method was recently introduced to model the AC loss and magnetization in twisted composite superconducting strands with low computational cost and high accuracy. This method involves two-dimensional finite element (FE) models coupled with circuit equations representing the periodicity of the strand. In this paper, we propose to adapt the CATI method to Rutherford cables, which are periodic structures made of transposed superconducting strands. We focus on reproducing the interstrand coupling currents flowing across contact resistances between the strands and we analyze the associated AC loss. We show that results of a reference three-dimensional FE model are accurately reproduced with a strongly reduced computational cost.

physics.acc-ph

Influence of Critical Current Distribution on Operation, Quench Detection and Protection of HTS Pancake Coils

High-temperature superconductor (HTS) coated conductors (CC) are often wound into pancake coils with electrical insulation in-between the turns. The copper terminals are used for current injection and conduction cooling. An inherent variation of the critical current along the CC length results from its manufacturing process. This variation causes non-uniform heat generation, particularly when the coil is operated at a high fraction of the nominal critical current or when large critical current defects are present. The temperature distribution resulting from the balance between cooling and heating, in combination with the magnetic field and critical current distributions, determines whether a thermal runaway occurs. Accurately predicting the level of critical current defects that can be tolerated during conduction-cooled operation is difficult and requires a 3D coupled electromagnetic and thermal simulation. This paper presents the results of simulations that are performed with the open-source Finite Element Quench Simulator (FiQuS) tool developed at CERN as part of the STEAM framework. The 3D coupled magnetodynamic-thermal simulations are based on the H-phi formulation and use thin shell approximations, a CC homogenization and conduction-cooling. The critical current (Ic) is varied along the CC length. The effect of a single defect specified as a reduction of Ic along the CC length is investigated in terms of the coil's ability to reach and maintain the operating conditions. The Ic and length of the defect that results in a thermal runaway are analyzed in terms of defect location. In addition, a classical 1D scenario with a quench heater is studied. Both the local defect and the heater cases are compared in terms of the voltage signal available for quench detection. These cases result in very different requirements for quench detection, and their implications are discussed.

physics.acc-ph

Mortar Thin Shell Approximation for Analysis of Superconducting Accelerator Magnets

Thin layers can lead to unfavorable meshes in a finite element (FE) analysis. Thin shell approximations (TSAs) avoid this issue by removing the need for a mesh of the thin layer while approximating the physics across the layer by an interface condition. Typically, a TSA requires the mesh of both sides of the TSA interface to be conforming. To alleviate this requirement, we propose to combine mortar methods and TSAs for solving the heat equation. The mortar TSA method's formulation is derived and enables an independent discretization of the subdomains on the two sides of the TSA depending on their accuracy requirements. The method is verified by comparison with a reference FE solution of a thermal model problem of a simplified superconducting accelerator magnet.

cs.CE

Coupled Axial and Transverse Currents Method for Finite Element Modelling of Periodic Superconductors

In this paper, we propose the Coupled Axial and Transverse currents (I) (CATI) method, as an efficient and accurate finite element approach for modelling the electric and magnetic behavior of periodic composite superconducting conductors. The method consists of a pair of two-dimensional models coupled via circuit equations to account for the conductor geometrical periodicity. This allows to capture three-dimensional effects with two-dimensional models and leads to a significant reduction in computational time compared to conventional three-dimensional models. After presenting the method in detail, we verify it by comparison with reference finite element models, focussing on its application to twisted multifilamentary superconducting strands. In particular, we show that the CATI method captures the transition from uncoupled to coupled filaments, with accurate calculation of the interfilament coupling time constant. We then illustrate the capabilities of the method by generating a detailed loss map and magnetization curves of given strand types for a range of external transverse magnetic field excitations, with and without transport current.

physics.acc-ph

Parallel-in-Time Integration of Transient Phenomena in No-Insulation Superconducting Coils Using Parareal

High-temperature superconductors (HTS) have the potential to enable magnetic fields beyond the current limits of low-temperature superconductors in applications like accelerator magnets. However, the design of HTS-based magnets requires computationally demanding transient multi-physics simulations with highly non-linear material properties. To reduce the solution time, we propose using Parareal (PR) for parallel-in-time magneto-thermal simulation of magnets based on HTS, particularly, no-insulation coils without turn-to-turn insulation. We propose extending the classical PR method to automatically find a time partitioning using a first coarse adaptive propagator. The proposed PR method is shown to reduce the computing time when fine engineering tolerances are required despite the highly nonlinear character of the problem. The full software stack used is open-source.

cs.CE

Efficient Reduced Magnetic Vector Potential Formulation for the Magnetic Field Simulation of Accelerator Magnets

The major advantage of reduced magnetic vector potential formulations (RMVPs) is that complicated coil structures do not need to be resolved by a computational mesh. Instead, they are modeled by thin wires, whose source field is included into the simulation model along Biot-Savart's law. Such an approach has already been successfully employed in ROXIE for the simulation of superconducting Large Hadron Collider magnets at CERN. This work presents an updated RMVP approach, which significantly outperforms the original method. The updated formulation is postulated, implemented, verified, compared to the original formulation, and applied for the simulation of a quadrupole magnet. The promising results of this work encourage further investigation towards an updated simulation framework for next-generation accelerator magnets.

cs.CE

An Open-Source 3D FE Quench Simulation Tool for No-Insulation HTS Pancake Coils

A new module, Pancake3D, of the open-source Finite Element Quench Simulator (FiQuS) has been developed in order to perform transient simulations of no-insulation (NI) high-temperature superconducting (HTS) pancake coils in 3-dimensions. FiQuS/Pancake3D can perform magnetodynamic or coupled magneto-thermal simulations. Thanks to the use of thin shell approximations, an $\vec{H}-ϕ$ formulation, and anisotropic homogenization techniques, each turn can be resolved on the mesh level in an efficient and robust manner. FiQuS/Pancake3D relies on pre-formulated finite-element (FE) formulations and numerical approaches that are programmatically adjusted based on a text input file. In this paper, the functionalities and capabilities of FiQuS/Pancake3D are presented. The challenges of FE simulation of NI coils and how FiQuS/Pancake3D addresses them are explained. To highlight the functionalities, the results of a magneto-thermal analysis of a double pancake coil with 40 turns per pancake with local degradation of the critical current density are conducted and discussed. Furthermore, a parameter sweep of the size of this local degradation is presented. All the FiQuS input files for reproducing the simulations are provided.

cond-mat.supr-con

Magneto-Thermal Thin Shell Approximation for 3D Finite Element Analysis of No-Insulation Coils

For finite element (FE) analysis of no-insulation (NI) high-temperature superconducting (HTS) pancake coils, the high aspect ratio of the turn-to-turn contact layer (T2TCL) leads to meshing difficulties which result in either poor quality mesh elements resulting in a decrease of the solution accuracy or a high number of degrees of freedom. We proposed to mitigate this issue by collapsing the T2TCL volume into a surface and using a so-called thin shell approximation (TSA). Previously, two TSA have been introduced, one to solve the heat equation and the other for an $\vec{H}-ϕ$ magnetodynamic formulation. In this work, we propose to combine the magnetodynamic and thermal TSA to create a coupled magneto-thermal TSA for three-dimensional FE analysis. Particular attention is paid to the detailed derivation of the coupling terms. In the context of NI HTS pancake coils, the TSA represents the electric and thermal contact resistance of the T2TCL. For the HTS coated conductor (CC) itself, an anisotropic homogenization is used which represents its multi-layered structure. In axial and azimuthal direction, it resolves the current sharing between the HTS and other layers of the CC. The coupled TSA formulation is verified against a reference model with volumetric T2TCL. The coupled TSA is shown to significantly reduce the solution time as well as the manual effort required for high-quality meshes of the T2TCL. The implementation is open-source and a reference implementation is made publicly available.

physics.acc-ph

A Comparison Between Different Formulations for Solving Axisymmetric Time-Harmonic Electromagnetic Wave Problems

In many time-harmonic electromagnetic wave problems, the considered geometry exhibits an axial symmetry. In this case, by exploiting a Fourier expansion along the azimuthal direction, fully three-dimensional (3D) calculations can be carried out on a two-dimensional (2D) angular cross section of the problem, thus significantly reducing the computational effort. However, the transition from a full 3D problem to a 2D analysis introduces additional difficulties such as, among others, a singularity in the variational formulation. In this work, we compare and discuss different finite element formulations to deal with these obstacles. Particular attention is paid to spurious modes and to the convergence behavior when using high-order elements.

math.NA