arXiv subjects

Ernst Rank

Publications and source records attributed to Ernst Rank.

At least 19 recordsLinked to original sources

arXiv2026

Reconstructing effective ultrasound transducer models via distributed source inversion

Accurate modeling of ultrasound wave propagation is essential for high-fidelity simulation and imaging in ultrasonic testing. A primary challenge lies in characterizing the excitation source, particularly for transducers with large apertures relative to the acoustic wavelengths. In such cases, non-uniform excitation and spatial interference significantly affect the resulting radiation patterns. This paper proposes a distributed source inversion strategy to reconstruct an effective spatio-temporal transducer model that reproduces experimentally measured wavefields. The reconstructed source model captures aperture-dependent phase and amplitude variations without the need for detailed knowledge of the transducer structure. The approach is validated using directivity measurements on an aluminum half-cylinder, where simulations incorporating the reconstructed source model show close agreement with experimental directivity patterns and waveform shapes. Finally, synthetic studies on reverse time migration and full-waveform inversion demonstrate that accurate transducer modeling is critical for the success of simulation-based imaging and inversion workflows and significantly improves reconstruction quality.

physics.med-ph↗

arXiv2025

Generalized eigenvalue stabilization for immersed explicit dynamics

Explicit time integration for immersed finite element discretizations severely suffers from the influence of poorly cut elements. In this contribution, we propose a generalized eigenvalue stabilization (GEVS) strategy for the element mass matrices of cut elements to cure their adverse impact on the critical time step size of the global system. We use spectral basis functions, specifically $C^0$ continuous Lagrangian interpolation polynomials defined on Gauss-Lobatto-Legendre (GLL) points, which, in combination with its associated GLL quadrature rule, yield high-order convergent diagonal mass matrices for uncut elements. Moreover, considering cut elements, we combine the proposed GEVS approach with the finite cell method (FCM) to guarantee definiteness of the system matrices. However, the proposed GEVS stabilization can directly be applied to other immersed boundary finite element methods. Numerical experiments demonstrate that the stabilization strategy achieves optimal convergence rates and recovers critical time step sizes of equivalent boundary-conforming discretizations. This also holds in the presence of weakly enforced Dirichlet boundary conditions using either Nitsche's method or penalty formulations.

cs.CE↗

arXiv2025

On the efficiency of explicit and semi-explicit immersed boundary finite element methods for wave propagation problems

Immersed boundary methods have attracted substantial interest in the last decades due to their potential for computations involving complex geometries. Often these cannot be efficiently discretized using boundary-fitted finite elements. Immersed boundary methods provide a simple and fully automatic discretization based on Cartesian grids and tailored quadrature schemes that account for the geometric model. It can thus be described independently of the grid, e.g., by image data obtained from computed tomography scans. The drawback of such a discretization lies in the potentially small overlap between certain elements in the grid and the geometry. These badly cut elements with small physical support pose a particular challenge for nonlinear and/or dynamic simulations. In this work, we focus on problems in structural dynamics and acoustics and concentrate on solving them with explicit time-marching schemes. In this context, badly cut elements can lead to unfeasibly small critical time step sizes. We investigate the performance of implicit-explicit time marching schemes and two stabilization methods developed in previous works as potential remedies. While these have been studied before with regard to their effectiveness in increasing the critical time step size, their numerical efficiency has only been considered in terms of accuracy per degree of freedom. In this paper, we evaluate the computation time required for a given accuracy, which depends not only on the number of degrees of freedom but also on the selected spatial discretization, the sparsity patterns of the system matrices, and the employed time-marching scheme.

cs.CE↗

arXiv2024

Quantitative Comparison of the Total Focusing Method, Reverse Time Migration, and Full Waveform Inversion for Ultrasonic Imaging

Phased array ultrasound is a widely used technique in non-destructive testing. Using piezoelectric elements as both sources and receivers provides a significant gain in information and enables more accurate defect detection. When all source-receiver combinations are used, the process is called full matrix capture. The total focusing method~(TFM), which exploits such datasets, relies on a delay and sum algorithm to sum up the signals on a pixel grid. However, TFM only uses the first arriving p-waves, making it challenging to size complex-shaped defects. By contrast, more advanced methods such as reverse time migration~(RTM) and full waveform inversion~(FWI) use full waveforms to reconstruct defects. Both methods compare measured signals with ultrasound simulations. While RTM identifies defects by convolving forward and backward wavefields once, FWI iteratively updates material models to reconstruct the actual distribution of material properties. This study compares TFM, RTM, and FWI for six specimens featuring circular defects or Y-shaped notches. The reconstructed results are first evaluated qualitatively using different thresholds and then quantitatively using metrics such as AUPRC, AUROC, and F1-score. The results show that FWI performs best in most cases, both qualitatively and quantitatively.

cs.CE↗

arXiv2023

Implicit-Explicit Time Integration for the Immersed Wave Equation

Immersed boundary methods simplify mesh generation by embedding the domain of interest into an extended domain that is easy to mesh, introducing the challenge of dealing with cells that intersect the domain boundary. Combined with explicit time integration schemes, the finite cell method introduces a lower bound for the critical time step size. Explicit transient analyses commonly use the spectral element method due to its natural way of obtaining diagonal mass matrices through nodal lumping. Its combination with the finite cell method is called the spectral cell method. Unfortunately, a direct application of nodal lumping in the spectral cell method is impossible due to the special quadrature necessary to treat the discontinuous integrand inside the cut cells. We analyze an implicit-explicit (IMEX) time integration method to exploit the advantages of the nodal lumping scheme for uncut cells on one side and the unconditional stability of implicit time integration schemes for cut cells on the other. In this hybrid, immersed Newmark IMEX approach, we use explicit second-order central differences to integrate the uncut degrees of freedom that lead to a diagonal block in the mass matrix and an implicit trapezoidal Newmark method to integrate the remaining degrees of freedom (those supported by at least one cut cell). The immersed Newmark IMEX approach preserves the high-order convergence rates and the geometric flexibility of the finite cell method. We analyze a simple system of spring-coupled masses to highlight some of the essential characteristics of Newmark IMEX time integration. We then solve the scalar wave equation on two- and three-dimensional examples with significant geometric complexity to show that our approach is more efficient than state-of-the-art time integration schemes when comparing accuracy and runtime.

cs.CE↗

arXiv2023

Isogeometric Multi-Resolution Full Waveform Inversion based on the Finite Cell Method

Full waveform inversion (FWI) is an iterative identification process that serves to minimize the misfit of model-based simulated and experimentally measured wave field data, with the goal of identifying a field of parameters for a given physical object. The inverse optimization process of FWI is based on forward and backward solutions of the (elastic or acoustic) eave equation. In a previous paper [1], we explored opportunities of using the finite cell method (FCM) as the wave field solver to incorporate highly complex geometric models. Furthermore, we demonstrated that the identification of the model's density outperforms that of the velocity -- particularly in cases where unknown voids characterized by homogeneous Neumann boundary conditions need to be detected. The paper at hand extends this previous study: The isogeometric finite cell analysis (IGA-FCM) -- a combination of isogeometric analysis (IGA) and FCM -- is applied for the wave field solver, with the advantage that the polynomial degree and subsequently also the sampling frequency of the wave field can be increased quite easily. Since the inversion efficiency strongly depends on the accuracy of the forward and backward wave field solution and of the gradient of the functional, consistent and lumped mass matrix discretization are compared. The resolution of the grid describing the unknown material density is the decouple from the knot span grid. Finally, we propose an adaptive multi-resolution algorithm that refines the material grid only locally using an image processing-based refinement indicator. The developed inversion framework allows fast and memory-efficient wave simulation and object identification. While we study the general behavior of the proposed approach on 2D benchmark problems, a final 3D problem shows that it can also be used to identify voids in geometrically complex spatial structures.

cs.CE↗

arXiv2023

Two-scale analysis and design of spaceframes with complex additive manufactured nodes

The advancements in additive manufacturing (AM) technology have allowed for the production of geometrically complex parts with customizable designs. This versatility benefits large-scale space-frame structures, as the individual design of each structural node can be tailored to meet specific mechanical and other functional requirements. To this end, however, the design and analysis of such space-frames with distinct structural nodes needs to be highly automated. A critical aspect in this context is automated integration of the local 3D features into the 1D large-scale models. In the present work, a two-scale modeling approach is developed to improve the design and linear-elastic analysis of space frames with complex additively manufactured nodes. The mechanical characteristics of the 3D nodes are numerically reduced through an automated dimensional reduction process based on the Finite Cell Method (FCM) and substructuring. The reduced stiffness quantities are assembled in the large-scale 1D model which, in turn, enables efficient structural analysis. The response of the 1D model is passed on to the local model, enabling fully resolved 3D linear-elastic analysis. The proposed approach is numerically verified on a simplified beam example. Furthermore, the workflow is demonstrated on a tree canopy structure with additively manufactured nodes with bolted connections. The form of the large-scale structure is found based on the Combinatorial Equilibrium Modeling framework, and the different designs of the local structural nodes are based on generative exploration of the design space. It is demonstrated that the proposed methodology effectively automates the design and analysis of space-frame structures with complex, distinct structural nodes.

cs.CE↗

arXiv2022

Immersed boundary parametrizations for full waveform inversion

Full Waveform Inversion (FWI) is a successful and well-established inverse method for reconstructing material models from measured wave signals. In the field of seismic exploration, FWI has proven particularly successful in the reconstruction of smoothly varying material deviations. In contrast, non-destructive testing (NDT) often requires the detection and specification of sharp defects in a specimen. If the contrast between materials is low, FWI can be successfully applied to these problems as well. However, so far the method is not fully suitable to image defects such as voids, which are characterized by a high contrast in the material parameters. In this paper, we introduce a dimensionless scaling function $\gamma$ to model voids in the forward and inverse scalar wave equation problem. Depending on which material parameters this function $\gamma$ scales, different modeling approaches are presented, leading to three formulations of mono-parameter FWI and one formulation of two-parameter FWI. The resulting problems are solved by first-order optimization, where the gradient is computed by an ajdoint state method. The corresponding Fr\'echet kernels are derived for each approach and the associated minimization is performed using an L-BFGS algorithm. A comparison between the different approaches shows that scaling the density with $\gamma$ is most promising for parameterizing voids in the forward and inverse problem. Finally, in order to consider arbitrary complex geometries known a priori, this approach is combined with an immersed boundary method, the finite cell method (FCM).

cs.CE↗

arXiv2021

Space-time hp finite elements for heat evolution in laser-based additive manufacturing

The direct numerical simulation of metal additive manufacturing processes such as laser powder bed fusion is challenging due to the vast differences in spatial and temporal scales. Classical approaches based on locally refined finite elements combined with time-stepping schemes can only address the spatial multi-scale nature and provide only limited scaling potential for massively parallel computations. We address these shortcomings in a space-time Galerkin framework where the finite element interpolation also includes the temporal direction. In this setting, we construct four-dimensional meshes that are locally refined towards the laser spot and allow for varying temporal accuracy depending on the position in space. By splitting the mesh into conforming time slabs, we recover a stepwise solution to solve the space-time problem locally in time at this slab; additionally, we can choose time-slab sizes significantly larger than classical time-stepping schemes. As a result, we believe this setting to be well suited for large-scale parallelization. In our work, we use a continuous Galerkin-Petrov formulation of the nonlinear heat equation with an apparent heat capacity model to account for the phase change. We validate our approach by computing the AMB2018-02 benchmark, where we obtain an excellent agreement with the measured melt pool shape. Using the same setup, we demonstrate the performance potential of our approach by hatching a square area with a laser path length of about one meter.

math.NA↗

arXiv2021

The Finite Cell Method with Least Squares Stabilized Nitsche Boundary Conditions

We apply the recently developed least squares stabilized symmetric Nitsche method for enforcement of Dirichlet boundary conditions to the finite cell method. The least squares stabilized Nitsche method in combination with finite cell stabilization leads to a symmetric positive definite stiffness matrix and relies only on elementwise stabilization, which does not lead to additional fill in. We prove a priori error estimates and bounds on the condition numbers.

math.NA↗

arXiv2021

Quantitative reconstruction of defects in multi-layered bonded composites using fully convolutional network-based ultrasonic inversion

Ultrasonic methods have great potential applications to detect and characterize defects in multi-layered bonded composites. However, it remains challenging to quantitatively reconstruct defects, such as disbonds and kissing bonds, that influence the integrity of adhesive bonds and seriously reduce the strength of assemblies. In this work, an ultrasonic method based on the supervised fully convolutional network (FCN) is proposed to quantitatively reconstruct defects hidden in multi-layered bonded composites. In the training process of this method, an FCN establishes a non-linear mapping from measured ultrasonic data to the corresponding velocity models of multi-layered bonded composites. In the predicting process, the trained network obtained from the training process is used to directly reconstruct the velocity models from the new measured ultrasonic data of adhesively bonded composites. The presented FCN-based inversion method can automatically extract useful features in multi-layered composites. Although this method is computationally expensive in the training process, the prediction itself in the online phase takes only seconds. The numerical results show that the FCN-based ultrasonic inversion method is capable to accurately reconstruct ultrasonic velocity models of the high contrast defects, which has great potential for online detection of adhesively bonded composites.

cond-mat.mtrl-sci↗

arXiv2021

Efficient multi-level hp-finite elements in arbitrary dimensions

We present an efficient algorithmic framework for constructing multi-level hp-bases that uses a data-oriented approach that easily extends to any number of dimensions and provides a natural framework for performance-optimized implementations. We only operate on the bounding faces of finite elements without considering their lower-dimensional topological features and demonstrate the potential of the presented methods using a newly written open-source library. First, we analyze a Fichera corner and show that the framework does not increase runtime and memory consumption when compared against the classical p-version of the finite element method. Then, we compute a transient example with dynamic refinement and derefinement, where we also obtain the expected convergence rates and excellent performance in computing time and memory usage.

math.NA↗

arXiv2021

Uncertainty quantification of microstructure variability and mechanical behaviour of additively manufactured lattice structures

Process-induced defects are the leading cause of discrepancies between as-designed and as-manufactured additive manufacturing (AM) product behavior. Especially for metal lattices, the variations in the printed geometry cannot be neglected. Therefore, the evaluation of the influence of microstructural variability on their mechanical behavior is crucial for the quality assessment of the produced structures. Commonly, the as-manufactured geometry can be obtained by computed tomography (CT). However, to incorporate all process-induced defects into the numerical analysis is often computationally demanding. Thus, commonly this task is limited to a predefined set of considered variations, such as strut size or strut diameter. In this work, a CT-based binary random field is proposed to generate statistically equivalent geometries of periodic metal lattices. The proposed random field model in combination with the Finite Cell Method (FCM), an immersed boundary method, allows to efficiently evaluate the influence of the underlying microstructure on the variability of the mechanical behavior of AM products. Numerical analysis of two lattices manufactured at different scales shows an excellent agreement with experimental data. Furthermore, it provides a unique insight into the effects of the process on the occurring geometrical variations and final mechanical behavior.

cs.CE↗

arXiv2021

Image-based numerical characterization and experimental validation of tensile behavior of octet-truss lattice structures

The production of lightweight metal lattice structures has received much attention due to the recent developments in additive manufacturing (AM). The design flexibility comes, however, with the complexity of the underlying physics. In fact, metal additive manufacturing introduces process-induced geometrical defects that mainly result in deviations of the effective geometry from the nominal one. This change in the final printed shape is the primary cause of the gap between the as-designed and as-manufactured mechanical behavior of AM products. Thus, the possibility to incorporate the precise manufactured geometries into the computational analysis is crucial for the quality and performance assessment of the final parts. Computed tomography (CT) is an accurate method for the acquisition of the manufactured shape. However, it is often not feasible to integrate the CT-based geometrical information into the traditional computational analysis due to the complexity of the meshing procedure for such high-resolution geometrical models and the prohibitive numerical costs. In this work, an embedded numerical framework is applied to efficiently simulate and compare the mechanical behavior of as-designed to as-manufactured octet-truss lattice structures. The parts are produced using laser powder bed fusion (LPBF). Employing an immersed boundary method, namely the Finite Cell Method (FCM), we perform direct numerical simulations (DNS) and first-order numerical homogenization analysis of a tensile test for a 3D printed octet-truss structure. Numerical results based on CT scan (as-manufactured geometry) show an excellent agreement with experimental measurements, whereas both DNS and first-order numerical homogenization performed directly on the 3D virtual model (as-designed geometry) of the structure show a significant deviation from experimental data.

cs.CE↗

arXiv2021

Bending behavior of additively manufactured lattice structures: numerical characterization and experimental validation

Selective Laser Melting (SLM) technology has undergone significant development in the past years providing unique flexibility for the fabrication of complex metamaterials such as octet-truss lattices. However, the microstructure of the final parts can exhibit significant variations due to the high complexity of the manufacturing process. Consequently, the mechanical behavior of these lattices is strongly dependent on the process-induced defects, raising the importance on the incorporation of as-manufactured geometries into the computational structural analysis. This, in turn, challenges the traditional mesh-conforming methods making the computational costs prohibitively large. In the present work, an immersed image-to-analysis framework is applied to efficiently evaluate the bending behavior of AM lattices. To this end, we employ the Finite Cell Method (FCM) to perform a three-dimensional numerical analysis of the three-point bending test of a lattice structure and compare the as-designed to as-manufactured effective properties. Furthermore, we undertake a comprehensive study on the applicability of dimensionally reduced beam models to the prediction of the bending behavior of lattice beams and validate classical and strain gradient beam theories applied in combination with the FCM. The numerical findings suggest that the SLM octet-truss lattices exhibit size effects, thus, requiring a flexible framework to incorporate high-order continuum theories.

cs.CE↗

arXiv2020

Hierarchical multigrid approaches for the finite cell method on uniform and multi-level hp-refined grids

This contribution presents a hierarchical multigrid approach for the solution of large-scale finite cell problems on both uniform grids and multi-level hp-discretizations. The proposed scheme leverages the hierarchical nature of the basis functions utilized in the finite cell method and the multi-level hp-method, which is attributed to the use of high-order integrated Legendre basis functions and overlay meshes, to yield a simple and elegant multigrid scheme. This simplicity is reflected in the fact that all restriction and prolongation operators reduce to binary matrices that do not need to be explicitly constructed. The coarse spaces are constructed over the different polynomial orders and refinement levels of the immersed discretization. Elementwise and patchwise additive Schwarz smoothing techniques are used to mitigate the influence of the cut cells leading to convergence rates that are independent of the cut configuration, mesh size and in certain scenarios even the polynomial order. The multigrid approach is applied to second-order problems arising from the Poisson equation and linear elasticity. A series of numerical examples demonstrate the applicability of the scheme for solving large immersed systems with multiple millions and even billions of unknowns on massively parallel machines.

math.NA↗

arXiv2020

Finite Cell Method for functionally graded materials based on V-models and homogenized microstructures

This paper proposes an extension of the finite cell method (FCM) to V-rep models, a novel geometric framework for volumetric representations. This combination of an embedded domain approach (FCM) and a new modeling framework (V-rep) forms the basis for an efficient and accurate simulation of mechanical artifacts, which are not only characterized by complex shapes but also by their non-standard interior structure. These objects gain more and more interest in the context of the new design opportunities opened by additive manufacturing, mainly when graded or micro-structured material is applied. Two different types of functionally graded materials (FGM) are considered: The first one, multi-material FGM, is described using the V-rep models' inherent property to assign different properties throughout the interior of a domain. The second, single-material FGM -- which is heterogeneously micro-structured -- characterizes the effective material behavior of representative volume elements by homogenization and performs large-scale simulations using the embedded domain approach.

cs.CE↗

arXiv2019

A 3D benchmark problem for crack propagation in brittle fracture

We propose a full 3D benchmark problem for brittle fracture based on experiments as well as a validation in the context of phase-field models. The example consists of a series of four-point bending tests on graphite specimens with sharp V-notches at different inclination angles. This simple setup leads to a mixed mode (I + II + III) loading which results in complex yet stably reproducible crack surfaces. The proposed problem is well suited for benchmarking numerical methods for brittle fracture and allows for a quantitative comparison of failure loads and propagation paths as well as initiation angles and the fracture surface. For evaluation of the crack surfaces image-based 3D models of the fractured specimen are provided along with experimental and numerical results. In addition, measured failure loads and computed load-displacement curves are given. To demonstrate the applicability of the benchmark problem, we show that for a phase-field model based on the Finite Cell Method and multi-level hp-refinement the complex crack surface as well as the failure loads can be well reproduced.

cs.CE↗