Modeling phase separation in polymer-derived silicon carbonitride ceramics through extended machine learning molecular dynamics
Polymer-derived ceramics combine the thermal stability of ceramics with the versatile properties of carbon domains, but modeling their atomic-scale evolution during processing remains elusive due to the limitations of traditional computational methods. To address this issue, here we develop and apply a machine learning interatomic potential for silicon carbonitride-based (Si-C-N-H) systems, trained on a diversified database of over 9000 configurations -- including amorphous models, high-temperature states, surfaces, and crystal structure predictions -- to capture the full complexity of these materials. This potential enables large-scale molecular dynamics simulations of 8000-atom systems revealing the atomic-scale evolution of the polymer-derived ceramic during thermal treatment. A key result of this work is the occurrence of a phase separation where carbon domains progressively nucleate from the amorphous SiCN matrix during thermal processing, forming distinct graphene-like sheets while preserving the integrity of the ceramic network. The resulting models reproduce the experimental atomic pair distribution functions with exceptional fidelity, validating our approach and providing microscopic explanations for the material unique combination of ceramic and graphitic properties. In this process, defective 5- and/or 7-member carbon rings, mediate the transformation to stable 6-member aromatic structures. These findings offer new atomic-scale insights into the thermal stability and structural transformation pathways of polymer-derived ceramics, while our methodology opens avenues for studying complex amorphous systems with first-principles accuracy at experimentally relevant scales.