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Faez Ahmed

Publications and source records attributed to Faez Ahmed.

At least 55 records · Page 3Linked to original sources

GenCAD-3D: CAD Program Generation using Multimodal Latent Space Alignment and Synthetic Dataset Balancing

CAD programs, structured as parametric sequences of commands that compile into precise 3D geometries, are fundamental to accurate and efficient engineering design processes. Generating these programs from nonparametric data such as point clouds and meshes remains a crucial yet challenging task, typically requiring extensive manual intervention. Current deep generative models aimed at automating CAD generation are significantly limited by imbalanced and insufficiently large datasets, particularly those lacking representation for complex CAD programs. To address this, we introduce GenCAD-3D, a multimodal generative framework utilizing contrastive learning for aligning latent embeddings between CAD and geometric encoders, combined with latent diffusion models for CAD sequence generation and retrieval. Additionally, we present SynthBal, a synthetic data augmentation strategy specifically designed to balance and expand datasets, notably enhancing representation of complex CAD geometries. Our experiments show that SynthBal significantly boosts reconstruction accuracy, reduces the generation of invalid CAD models, and markedly improves performance on high-complexity geometries, surpassing existing benchmarks. These advancements hold substantial implications for streamlining reverse engineering and enhancing automation in engineering design. We will publicly release our datasets and code, including a set of 51 3D-printed and laser-scanned parts on our project site.

cs.GR↗

BlendedNet: A Blended Wing Body Aircraft Dataset and Surrogate Model for Aerodynamic Predictions

BlendedNet is a publicly available aerodynamic dataset of 999 blended wing body (BWB) geometries. Each geometry is simulated across about nine flight conditions, yielding 8830 converged RANS cases with the Spalart-Allmaras model and 9 to 14 million cells per case. The dataset is generated by sampling geometric design parameters and flight conditions, and includes detailed pointwise surface quantities needed to study lift and drag. We also introduce an end-to-end surrogate framework for pointwise aerodynamic prediction. The pipeline first uses a permutation-invariant PointNet regressor to predict geometric parameters from sampled surface point clouds, then conditions a Feature-wise Linear Modulation (FiLM) network on the predicted parameters and flight conditions to predict pointwise coefficients Cp, Cfx, and Cfz. Experiments show low errors in surface predictions across diverse BWBs. BlendedNet addresses data scarcity for unconventional configurations and enables research on data-driven surrogate modeling for aerodynamic design.

cs.AI↗

TripOptimizer: Generative 3D Shape Optimization and Drag Prediction using Triplane VAE Networks

The computational cost of traditional Computational Fluid Dynamics-based Aerodynamic Shape Optimization severely restricts design space exploration. This paper introduces TripOptimizer, a fully differentiable deep learning framework for rapid aerodynamic analysis and shape optimization directly from vehicle point cloud data. TripOptimizer employs a Variational Autoencoder featuring a triplane-based implicit neural representation for high-fidelity 3D geometry reconstruction and a drag coefficient prediction head. Trained on DrivAerNet++, a large-scale dataset of 8,000 unique vehicle geometries with corresponding drag coefficients computed via Reynolds-Averaged Navier-Stokes simulations, the model learns a latent representation that encodes aerodynamically salient geometric features. We propose an optimization strategy that modifies a subset of the encoder parameters to steer an initial geometry towards a target drag value, and demonstrate its efficacy in case studies where optimized designs achieved drag coefficient reductions up to 11.8\%. These results were subsequently validated by using independent, high-fidelity Computational Fluid Dynamics simulations with more than 150 million cells. A key advantage of the implicit representation is its inherent robustness to geometric imperfections, enabling optimization of non-watertight meshes, a significant challenge for traditional adjoint-based methods. The framework enables a more agile Aerodynamic Shape Optimization workflow, reducing reliance on computationally intensive CFD simulations, especially during early design stages.

cs.LG↗

Discrete Noise Inversion for Next-scale Autoregressive Text-based Image Editing

Visual autoregressive models (VAR) have recently emerged as a promising class of generative models, achieving performance comparable to diffusion models in text-to-image generation tasks. While conditional generation has been widely explored, the ability to perform prompt-guided image editing without additional training is equally critical, as it supports numerous practical real-world applications. This paper investigates the text-to-image editing capabilities of VAR by introducing Visual AutoRegressive Inverse Noise (VARIN), the first noise inversion-based editing technique designed explicitly for VAR models. VARIN leverages a novel pseudo-inverse function for argmax sampling, named Location-aware Argmax Inversion (LAI), to generate inverse Gumbel noises. These inverse noises enable precise reconstruction of the source image and facilitate targeted, controllable edits aligned with textual prompts. Extensive experiments demonstrate that VARIN effectively modifies source images according to specified prompts while significantly preserving the original background and structural details, thus validating its efficacy as a practical editing approach.

cs.CV↗

TripNet: Learning Large-scale High-fidelity 3D Car Aerodynamics with Triplane Networks

Surrogate modeling has emerged as a powerful tool to accelerate Computational Fluid Dynamics (CFD) simulations. Existing 3D geometric learning models based on point clouds, voxels, meshes, or graphs depend on explicit geometric representations that are memory-intensive and resolution-limited. For large-scale simulations with millions of nodes and cells, existing models require aggressive downsampling due to their dependence on mesh resolution, resulting in degraded accuracy. We present TripNet, a triplane-based neural framework that implicitly encodes 3D geometry into a compact, continuous feature map with fixed dimension. Unlike mesh-dependent approaches, TripNet scales to high-resolution simulations without increasing memory cost, and enables CFD predictions at arbitrary spatial locations in a query-based fashion, independent of mesh connectivity or predefined nodes. TripNet achieves state-of-the-art performance on the DrivAerNet and DrivAerNet++ datasets, accurately predicting drag coefficients, surface pressure, and full 3D flow fields. With a unified triplane backbone supporting multiple simulation tasks, TripNet offers a scalable, accurate, and efficient alternative to traditional CFD solvers and existing surrogate models.

physics.flu-dyn↗

CAD-Coder: An Open-Source Vision-Language Model for Computer-Aided Design Code Generation

Efficient creation of accurate and editable 3D CAD models is critical in engineering design, significantly impacting cost and time-to-market in product innovation. Current manual workflows remain highly time-consuming and demand extensive user expertise. While recent developments in AI-driven CAD generation show promise, existing models are limited by incomplete representations of CAD operations, inability to generalize to real-world images, and low output accuracy. This paper introduces CAD-Coder, an open-source Vision-Language Model (VLM) explicitly fine-tuned to generate editable CAD code (CadQuery Python) directly from visual input. Leveraging a novel dataset that we created--GenCAD-Code, consisting of over 163k CAD-model image and code pairs--CAD-Coder outperforms state-of-the-art VLM baselines such as GPT-4.5 and Qwen2.5-VL-72B, achieving a 100% valid syntax rate and the highest accuracy in 3D solid similarity. Notably, our VLM demonstrates some signs of generalizability, successfully generating CAD code from real-world images and executing CAD operations unseen during fine-tuning. The performance and adaptability of CAD-Coder highlights the potential of VLMs fine-tuned on code to streamline CAD workflows for engineers and designers. CAD-Coder is publicly available at: https://github.com/anniedoris/CAD-Coder.

cs.CV↗

Continual Learning Strategies for 3D Engineering Regression Problems: A Benchmarking Study

Engineering problems that apply machine learning often involve computationally intensive methods but rely on limited datasets. As engineering data evolves with new designs and constraints, models must incorporate new knowledge over time. However, high computational costs make retraining models from scratch infeasible. Continual learning (CL) offers a promising solution by enabling models to learn from sequential data while mitigating catastrophic forgetting, where a model forgets previously learned mappings. This work introduces CL to engineering design by benchmarking several CL methods on representative regression tasks. We apply these strategies to five engineering datasets and construct nine new engineering CL benchmarks to evaluate their ability to address forgetting and improve generalization. Preliminary results show that applying existing CL methods to these tasks improves performance over naive baselines. In particular, the Replay strategy achieved performance comparable to retraining in several benchmarks while reducing training time by nearly half, demonstrating its potential for real-world engineering workflows. The code and datasets used in this work will be available at: https://github.com/kmsamuel/cl-for-engineering-release.

cs.LG↗

GenCAD: Image-Conditioned Computer-Aided Design Generation with Transformer-Based Contrastive Representation and Diffusion Priors

The creation of manufacturable and editable 3D shapes through Computer-Aided Design (CAD) remains a highly manual and time-consuming task, hampered by the complex topology of boundary representations of 3D solids and unintuitive design tools. While most work in the 3D shape generation literature focuses on representations like meshes, voxels, or point clouds, practical engineering applications demand the modifiability and manufacturability of CAD models and the ability for multi-modal conditional CAD model generation. This paper introduces GenCAD, a generative model that employs autoregressive transformers with a contrastive learning framework and latent diffusion models to transform image inputs into parametric CAD command sequences, resulting in editable 3D shape representations. Extensive evaluations demonstrate that GenCAD significantly outperforms existing state-of-the-art methods in terms of the unconditional and conditional generations of CAD models. Additionally, the contrastive learning framework of GenCAD facilitates the retrieval of CAD models using image queries from large CAD databases, which is a critical challenge within the CAD community. Our results provide a significant step forward in highlighting the potential of generative models to expedite the entire design-to-production pipeline and seamlessly integrate different design modalities.

cs.CV↗

AI Judges in Design: Statistical Perspectives on Achieving Human Expert Equivalence With Vision-Language Models

The subjective evaluation of early stage engineering designs, such as conceptual sketches, traditionally relies on human experts. However, expert evaluations are time-consuming, expensive, and sometimes inconsistent. Recent advances in vision-language models (VLMs) offer the potential to automate design assessments, but it is crucial to ensure that these AI ``judges'' perform on par with human experts. However, no existing framework assesses expert equivalence. This paper introduces a rigorous statistical framework to determine whether an AI judge's ratings match those of human experts. We apply this framework in a case study evaluating four VLM-based judges on key design metrics (uniqueness, creativity, usefulness, and drawing quality). These AI judges employ various in-context learning (ICL) techniques, including uni- vs. multimodal prompts and inference-time reasoning. The same statistical framework is used to assess three trained novices for expert-equivalence. Results show that the top-performing AI judge, using text- and image-based ICL with reasoning, achieves expert-level agreement for uniqueness and drawing quality and outperforms or matches trained novices across all metrics. In 6/6 runs for both uniqueness and creativity, and 5/6 runs for both drawing quality and usefulness, its agreement with experts meets or exceeds that of the majority of trained novices. These findings suggest that reasoning-supported VLM models can achieve human-expert equivalence in design evaluation. This has implications for scaling design evaluation in education and practice, and provides a general statistical framework for validating AI judges in other domains requiring subjective content evaluation.

cs.AI↗

AI Agents in Engineering Design: A Multi-Agent Framework for Aesthetic and Aerodynamic Car Design

We introduce the concept of "Design Agents" for engineering applications, particularly focusing on the automotive design process, while emphasizing that our approach can be readily extended to other engineering and design domains. Our framework integrates AI-driven design agents into the traditional engineering workflow, demonstrating how these specialized computational agents interact seamlessly with engineers and designers to augment creativity, enhance efficiency, and significantly accelerate the overall design cycle. By automating and streamlining tasks traditionally performed manually, such as conceptual sketching, styling enhancements, 3D shape retrieval and generative modeling, computational fluid dynamics (CFD) meshing, and aerodynamic simulations, our approach reduces certain aspects of the conventional workflow from weeks and days down to minutes. These agents leverage state-of-the-art vision-language models (VLMs), large language models (LLMs), and geometric deep learning techniques, providing rapid iteration and comprehensive design exploration capabilities. We ground our methodology in industry-standard benchmarks, encompassing a wide variety of conventional automotive designs, and utilize high-fidelity aerodynamic simulations to ensure practical and applicable outcomes. Furthermore, we present design agents that can swiftly and accurately predict simulation outcomes, empowering engineers and designers to engage in more informed design optimization and exploration. This research underscores the transformative potential of integrating advanced generative AI techniques into complex engineering tasks, paving the way for broader adoption and innovation across multiple engineering disciplines.

cs.AI↗

DrivAerNet++: A Large-Scale Multimodal Car Dataset with Computational Fluid Dynamics Simulations and Deep Learning Benchmarks

We present DrivAerNet++, the largest and most comprehensive multimodal dataset for aerodynamic car design. DrivAerNet++ comprises 8,000 diverse car designs modeled with high-fidelity computational fluid dynamics (CFD) simulations. The dataset includes diverse car configurations such as fastback, notchback, and estateback, with different underbody and wheel designs to represent both internal combustion engines and electric vehicles. Each entry in the dataset features detailed 3D meshes, parametric models, aerodynamic coefficients, and extensive flow and surface field data, along with segmented parts for car classification and point cloud data. This dataset supports a wide array of machine learning applications including data-driven design optimization, generative modeling, surrogate model training, CFD simulation acceleration, and geometric classification. With more than 39 TB of publicly available engineering data, DrivAerNet++ fills a significant gap in available resources, providing high-quality, diverse data to enhance model training, promote generalization, and accelerate automotive design processes. Along with rigorous dataset validation, we also provide ML benchmarking results on the task of aerodynamic drag prediction, showcasing the breadth of applications supported by our dataset. This dataset is set to significantly impact automotive design and broader engineering disciplines by fostering innovation and improving the fidelity of aerodynamic evaluations. Dataset and code available at: https://github.com/Mohamedelrefaie/DrivAerNet.

cs.LG↗

DrivAerNet: A Parametric Car Dataset for Data-Driven Aerodynamic Design and Prediction

This study introduces DrivAerNet, a large-scale high-fidelity CFD dataset of 3D industry-standard car shapes, and RegDGCNN, a dynamic graph convolutional neural network model, both aimed at aerodynamic car design through machine learning. DrivAerNet, with its 4000 detailed 3D car meshes using 0.5 million surface mesh faces and comprehensive aerodynamic performance data comprising of full 3D pressure, velocity fields, and wall-shear stresses, addresses the critical need for extensive datasets to train deep learning models in engineering applications. It is 60\% larger than the previously available largest public dataset of cars, and is the only open-source dataset that also models wheels and underbody. RegDGCNN leverages this large-scale dataset to provide high-precision drag estimates directly from 3D meshes, bypassing traditional limitations such as the need for 2D image rendering or Signed Distance Fields (SDF). By enabling fast drag estimation in seconds, RegDGCNN facilitates rapid aerodynamic assessments, offering a substantial leap towards integrating data-driven methods in automotive design. Together, DrivAerNet and RegDGCNN promise to accelerate the car design process and contribute to the development of more efficient cars. To lay the groundwork for future innovations in the field, the dataset and code used in our study are publicly accessible at https://github.com/Mohamedelrefaie/DrivAerNet.

cs.LG↗

Offshore Wind Turbine Tower Design and Optimization: A Review and AI-Driven Future Directions

Offshore wind energy leverages the high intensity and consistency of oceanic winds, playing a key role in the transition to renewable energy. As energy demands grow, larger turbines are required to optimize power generation and reduce the Levelized Cost of Energy (LCoE), which represents the average cost of electricity over a project's lifetime. However, upscaling turbines introduces engineering challenges, particularly in the design of supporting structures, especially towers. These towers must support increased loads while maintaining structural integrity, cost-efficiency, and transportability, making them essential to offshore wind projects' success. This paper presents a comprehensive review of the latest advancements, challenges, and future directions driven by Artificial Intelligence (AI) in the design optimization of Offshore Wind Turbine (OWT) structures, with a focus on towers. It provides an in-depth background on key areas such as design types, load types, analysis methods, design processes, monitoring systems, Digital Twin (DT), software, standards, reference turbines, economic factors, and optimization techniques. Additionally, it includes a state-of-the-art review of optimization studies related to tower design optimization, presenting a detailed examination of turbine, software, loads, optimization method, design variables and constraints, analysis, and findings, motivating future research to refine design approaches for effective turbine upscaling and improved efficiency. Lastly, the paper explores future directions where AI can revolutionize tower design optimization, enabling the development of efficient, scalable, and sustainable structures. By addressing the upscaling challenges and supporting the growth of renewable energy, this work contributes to shaping the future of offshore wind turbine towers and others supporting structures.

cs.CE↗

From Concept to Manufacturing: Evaluating Vision-Language Models for Engineering Design

Engineering design is undergoing a transformative shift with the advent of AI, marking a new era in how we approach product, system, and service planning. Large language models have demonstrated impressive capabilities in enabling this shift. Yet, with text as their only input modality, they cannot leverage the large body of visual artifacts that engineers have used for centuries and are accustomed to. This gap is addressed with the release of multimodal vision-language models (VLMs), such as GPT-4V, enabling AI to impact many more types of tasks. Our work presents a comprehensive evaluation of VLMs across a spectrum of engineering design tasks, categorized into four main areas: Conceptual Design, System-Level and Detailed Design, Manufacturing and Inspection, and Engineering Education Tasks. Specifically in this paper, we assess the capabilities of two VLMs, GPT-4V and LLaVA 1.6 34B, in design tasks such as sketch similarity analysis, CAD generation, topology optimization, manufacturability assessment, and engineering textbook problems. Through this structured evaluation, we not only explore VLMs' proficiency in handling complex design challenges but also identify their limitations in complex engineering design applications. Our research establishes a foundation for future assessments of vision language models. It also contributes a set of benchmark testing datasets, with more than 1000 queries, for ongoing advancements and applications in this field.

cs.AI↗

Parametric-ControlNet: Multimodal Control in Foundation Models for Precise Engineering Design Synthesis

This paper introduces a generative model designed for multimodal control over text-to-image foundation generative AI models such as Stable Diffusion, specifically tailored for engineering design synthesis. Our model proposes parametric, image, and text control modalities to enhance design precision and diversity. Firstly, it handles both partial and complete parametric inputs using a diffusion model that acts as a design autocomplete co-pilot, coupled with a parametric encoder to process the information. Secondly, the model utilizes assembly graphs to systematically assemble input component images, which are then processed through a component encoder to capture essential visual data. Thirdly, textual descriptions are integrated via CLIP encoding, ensuring a comprehensive interpretation of design intent. These diverse inputs are synthesized through a multimodal fusion technique, creating a joint embedding that acts as the input to a module inspired by ControlNet. This integration allows the model to apply robust multimodal control to foundation models, facilitating the generation of complex and precise engineering designs. This approach broadens the capabilities of AI-driven design tools and demonstrates significant advancements in precise control based on diverse data modalities for enhanced design generation.

cs.AI↗

Constraining Generative Models for Engineering Design with Negative Data

Generative models have recently achieved remarkable success and widespread adoption in society, yet they often struggle to generate realistic and accurate outputs. This challenge extends beyond language and vision into fields like engineering design, where safety-critical engineering standards and non-negotiable physical laws tightly constrain what outputs are considered acceptable. In this work, we introduce a novel training method to guide a generative model toward constraint-satisfying outputs using `negative data' -- examples of what to avoid. Our negative-data generative model (NDGM) formulation easily outperforms classic models, generating 1/6 as many constraint-violating samples using 1/8 as much data in certain problems. It also consistently outperforms other baselines, achieving a balance between constraint satisfaction and distributional similarity that is unsurpassed by any other model in 12 of the 14 problems tested. This widespread superiority is rigorously demonstrated across numerous synthetic tests and real engineering problems, such as ship hull synthesis with hydrodynamic constraints and vehicle design with impact safety constraints. Our benchmarks showcase both the best-in-class performance of our new NDGM formulation and the overall dominance of NDGMs versus classic generative models. We publicly release the code and benchmarks at https://github.com/Lyleregenwetter/NDGMs.

cs.LG↗

IM-Context: In-Context Learning for Imbalanced Regression Tasks

Regression models often fail to generalize effectively in regions characterized by highly imbalanced label distributions. Previous methods for deep imbalanced regression rely on gradient-based weight updates, which tend to overfit in underrepresented regions. This paper proposes a paradigm shift towards in-context learning as an effective alternative to conventional in-weight learning methods, particularly for addressing imbalanced regression. In-context learning refers to the ability of a model to condition itself, given a prompt sequence composed of in-context samples (input-label pairs) alongside a new query input to generate predictions, without requiring any parameter updates. In this paper, we study the impact of the prompt sequence on the model performance from both theoretical and empirical perspectives. We emphasize the importance of localized context in reducing bias within regions of high imbalance. Empirical evaluations across a variety of real-world datasets demonstrate that in-context learning substantially outperforms existing in-weight learning methods in scenarios with high levels of imbalance.

cs.LG↗

LInK: Learning Joint Representations of Design and Performance Spaces through Contrastive Learning for Mechanism Synthesis

In this paper, we introduce LInK, a novel framework that integrates contrastive learning of performance and design space with optimization techniques for solving complex inverse problems in engineering design with discrete and continuous variables. We focus on the path synthesis problem for planar linkage mechanisms. By leveraging a multimodal and transformation-invariant contrastive learning framework, LInK learns a joint representation that captures complex physics and design representations of mechanisms, enabling rapid retrieval from a vast dataset of over 10 million mechanisms. This approach improves precision through the warm start of a hierarchical unconstrained nonlinear optimization algorithm, combining the robustness of traditional optimization with the speed and adaptability of modern deep learning methods. Our results on an existing benchmark demonstrate that LInK outperforms existing methods with 28 times less error compared to a state of the art approach while taking 20 times less time on an existing benchmark. Moreover, we introduce a significantly more challenging benchmark, named LINK ABC, which involves synthesizing linkages that trace the trajectories of English capital alphabets, an inverse design benchmark task that existing methods struggle with due to large nonlinearities and tiny feasible space. Our results demonstrate that LInK not only advances the field of mechanism design but also broadens the applicability of contrastive learning and optimization to other areas of engineering. The code and data are publicly available at https://github.com/ahnobari/LInK.

cs.LG↗