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Fanchao Zhong

Publications and source records attributed to Fanchao Zhong.

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DeepMill: Neural Accessibility Learning for Subtractive Manufacturing

Manufacturability is vital for product design and production, with accessibility being a key element, especially in subtractive manufacturing. Traditional methods for geometric accessibility analysis are time-consuming and struggle with scalability, while existing deep learning approaches in manufacturability analysis often neglect geometric challenges in accessibility and are limited to specific model types. In this paper, we introduce DeepMill, the first neural framework designed to accurately and efficiently predict inaccessible and occlusion regions under varying machining tool parameters, applicable to both CAD and freeform models. To address the challenges posed by cutter collisions and the lack of extensive training datasets, we construct a cutter-aware dual-head octree-based convolutional neural network (O-CNN) and generate an inaccessible and occlusion regions analysis dataset with a variety of cutter sizes for network training. Experiments demonstrate that DeepMill achieves 94.7% accuracy in predicting inaccessible regions and 88.7% accuracy in identifying occlusion regions, with an average processing time of 0.04 seconds for complex geometries. Based on the outcomes, DeepMill implicitly captures both local and global geometric features, as well as the complex interactions between cutters and intricate 3D models.

cs.GR

As-Continuous-As-Possible Extrusion Fabrication of Surface Models

We propose a novel computational framework for optimizing the toolpath continuity in fabricating surface models on an extrusion-based 3D printer. Toolpath continuity has been a critical issue for extrusion-based fabrications that affects both quality and efficiency. Transfer moves cause non-smoothor bumpy surfaces and get worse for materials with large inertia like clay. For surface models, the effects of continuity are even more severe, in terms of surface quality and model stability. In this paper, we introduce an original criterion "one-path-patch" (OPP), for representing a shell surface patch that can be traversed in one path considering fabrication constraints. We study the properties of an OPP and the merging operations for OPPs, and propose a bottom-up OPP merging procedure for decomposing the given shell surface into a minimal number of OPPs and generating the "as-continuous-as-possible" (ACAP) toolpath. Furthermore, we customize the path planning algorithm with a curved layer printing scheme, which reduces the staircase defect and improves the toolpath continuity via possibly connecting multiple segments. We evaluate the ACAP algorithm for both ceramic and thermoplastic materials, and results demonstrate that it improves the fabrication of surface models in both surface quality and efficiency.

cs.GR