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Ferre Knaepkens

Publications and source records attributed to Ferre Knaepkens.

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CAD Based Design Optimization of Four-bar Mechanisms: a coronaventilator case study

Design optimization of mechanisms is a promising research area as it results in more energy-efficient machines without compromising performance. However, machine builders do not actually use the design methods described in the literature as these algorithms require too much theoretical analysis. Moreover, the design synthesis approaches in the literature predominantly utilize heuristic optimizers leading to suboptimal local minima. This research introduces a convenient optimization workflow allowing wide industrial adoption, while guaranteeing to reveal the global optimum. To guarantee that we find the global optimum, a mathematical expression of the constraints describing the feasible region of possible designs is of great importance. Therefore, kinematic analysis of the point-to-point (PTP) planar four-bar mechanism is discussed to obtain the static and dynamic constraints. Within the feasible region, objective value samples are generated through CAD multi-body software. These motion simulations determine the required torque to fulfill the movement for a certain combination of design parameters. Sparse interpolation techniques allow minimizing the required amount of samples and thus CAD simulations. Moreover, this interpolation of simulation results enables the representation of the objective in a mathematical description without in-depth analytical design analysis by the machine designer. Subsequently, the mathematical expression of the objective allows global optimizers to find a global optimal design within the feasible design space. In a case study of a coronaventilator mechanism with three design parameters (DP's), 1870 CAD motion simulations from which only 618 are used to build a model allowed to reduce the RMS torque of the mechanism by 67%.

eess.SY

Energy Optimal Point-to-Point Motion Profile Optimization

Position-controlled systems driving repetitive tasks are of significant importance in industrial machinery. The electric actuators used in these systems are responsible for a large part of the global energy consumption, indicating that major savings can be made in this field. In this context, motion profile optimization is a very cost-effective solution as it allows for more energy-efficient machines without additional hardware investments or adaptions. In particular, mono-actuated mechanisms with position-dependent system properties have received considerable attention in literature. However, the current state-of-the-art methods often use unbounded design parameters to describe the motion profile. This both increases the computational complexity and hampers the search for a global optimum. In this paper, Chebyshev polynomials are used to describe the motion profile. Moreover, the exact bounds on the Chebyshev design parameters are derived. This both seriously reduces the computational complexity and limits the design space, allowing the application of a global optimizer such as the genetic algorithm. Experiments validate the added value of the chosen approach. In this study, it is found that the energy consumption can be reduced by 62.9% compared to a standard reference motion profile.

eess.SY

VEXPA: Validated EXPonential Analysis through regular sub-sampling

We present a procedure that adds a number of desirable features to standard exponential analysis algorithms, among which output reliability, a divide-and-conquer approach, the automatic detection of the exponential model order, robustness against some outliers, and the possibility to parallelize the analysis. The key enabler for these features is the introduction of uniform sub-Nyquist sampling through decimation of the dense signal data. We actually make use of possible aliasing effects to recondition the problem statement rather than that we avoid aliasing. In Section 2 the standard exponential analysis is described, including a sensitivity analysis. In Section 3 the ingredients for the new approach are collected, of which good use is made in Section 4 where we essentially bring everything together in what we call VEXPA. Some numerical examples of the new procedure illustrate in Section 5 that the additional features are indeed realized and that VEXPA is a valuable add-on to any stand-alone exponential analysis. While returning a lot of additional output, it maintains a favourable comparison to the CRLB of the underlying method, for which we here choose a matrix pencil method. Moreover, the output reliability of VEXPA is similar to that of atomic norm minimization, whereas its computational complexity is far less.

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