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Francesco Grilli

Publications and source records attributed to Francesco Grilli.

At least 37 records · Page 2Linked to original sources

Real-time simulation of large-scale HTS systems: multi-scale and homogeneous models using T-A formulation

The emergence of second-generation high temperature superconducting tapes has favored the development of large-scale superconductor systems. The mathematical models capable of estimating electromagnetic quantities in superconductors have evolved from simple analytical models to complex numerical models. The available analytical models are limited to the analysis of single wires or infinite arrays that, in general, do not represent real devices in real applications. The numerical models based on finite element method using the H formulation of the Maxwells equations are useful for the analysis of medium-size systems, but their application in large-scale systems is problematic due to the excessive computational cost in terms of memory and computation time. Then it is necessary to devise new strategies to make the computation more efficient. The homogenization and the multi-scale methods have successfully simplified the description of the systems allowing the study of large-scale systems. Also, efficient calculations have been achieved using the T-A formulation. In the present work, we propose a series of adaptations to the multi-scale and homogenization methods so that they can be efficiently used in conjunction with the T-A formulation to compute the distribution of current density and hysteresis losses in the superconducting layer of superconducting tapes. The computation time and the amount of memory are substantially reduced up to a point that it is possible to achieve real-time simulations of HTS large-scale systems under slow ramping cycles of practical importance on personal computers.

physics.app-ph↗

T-A homogenized and multi-scale models with real-time simulation capabilities for large-scale HTS systems

The emergence of second-generation high temperature superconducting tapes has favored the development of large-scale superconductor systems. The mathematical models for superconductors have evolved from simple analytical models to complex numerical models. The available analytical models are just capable of estimating electromagnetic quantities in single wires or small arrays. The numerical models like the H formulation finite element models are useful for the analysis of more medium-size systems, but their application in large-scale systems is problematic due to the excessive cost in terms of memory and the computation time. Then it is necessary to devise new strategies to tackle this challenge. The homogenization and the multi-scale approach are methodologies that have successfully simplified the description of the systems allowing the study of large-scale systems. Recently, efficient calculations have been achieved using the T-A formulation. In this manuscript, we analyze the adequate order of the elements used in the T-A formulation. More importantly, we propose a series of adaptations to the homogenization and multi-scale methodologies in order to allow their implementation to the T-A formulation models. The proposed strategies are validated by means of comparing them with the H reference model of a racetrack coil. The computation time and memory demand are substantially reduced up to a point that makes it possible to perform real-time simulations for slow ramping cycles. At the same time the comparison demonstrates a very good agreement with respect to the reference model, both at a local and global level, is achieved.

physics.app-ph↗

Iterative multi-scale method for accurate estimation of current density and hysteresis losses in large scale HTS systems

In recent years, commercial HTS superconductors have gained an increasing interest for their use in applications involving large-scale superconductor systems. These systems are typically made from hundreds to thousands of turns of conductors. Due to the large number of turns, the simulations of a whole system can become prohibitive in terms of computing time and load. Therefore, an efficient strategy which does not compromise the accuracy of calculations is needed. Recently, a method, based on a multi-scale approach, showed that the computational load can be lowered by simulating, in detail, only several significant tapes from the system. The main limitation of this approach is the inaccuracy of the estimation of the background magnetic field. To address this issue, we consider the following two complementary strategies. The first strategy consists in the iterative implementation of the multi-scale method. The multi-scale method solves itself a dynamic problem, the iterative implementation proposed here is the iterative application of the multi-scale method, and a dynamic solution is obtained at each iteration. The second strategy is a new interpolation method for current distributions, based on the inverse cumulative density function interpolation technique. With respect to conventional interpolation methods, a more realistic current density distribution is then obtained, which allows for a better estimation of the background magnetic field, and consequently, a better estimation of the hysteresis losses. In contrast with previous works, here we do not focus only on the estimation of the hysteresis losses, but also the estimation of background field and the current density distribution is addressed.

physics.comp-ph↗

Comparison of 2D simulation models to estimate the critical current of a coated superconducting coil

Superconductors have been being applied to a variety of large-scale power applications, including magnets, electric machines, and fault current limiters, because they can enable a compact, lightweight and high efficiency design. In applications such those mentioned above, superconducting coils are always a key component. For example, in a superconducting electric machine, the superconducting coils are used to generate the main flux density in the air gap, which is significantly important for the energy conversion. It is the performance of the superconducting coils that plays an essential role in determining the performance of the device. However, the performance of a superconducting coil is limited by its critical current, which is determined by temperature and the magnitude and orientation of the magnetic field inside the superconductors. Hence, in-depth investigations to estimate the critical current of the superconducting coils are necessary before manufacturing. Available transient simulation models to estimate the critical current are through the H- and T-A formulations of Maxwell's equations. Both methods consider the same current ramp-up process occurring in experiments. Besides these transient models, static simulations can also be used: a modified load-line method and the so-called P-model, which is based on the asymptotic limit of Faraday's equation when time approaches infinity. To find the best way to calculate the critical current, the four methods are used to estimate the critical current of a double pancake superconducting coils and results are compared with experiments. As a conclusion, T-A formulation, P-model, and the modified load-line methods are recommended for estimating the critical current of the superconducting coils.

cond-mat.supr-con↗

Investigation of AC Loss in HTS Cross-Conductor Cables for Electrical Power Transmission

This paper presents the alternating current (AC) loss analysis on high-temperature superconductor (HTS) Cross-Conductor (CroCo) cables, in order to evaluate whether they could be utilized for electrical power transmission. The modeling of HTS CroCo cables was based on a cable assembled at the Karlsruhe Institute of Technology (KIT) and the AC loss calculation was based on the H-formulation model implemented in the finite-element method (FEM) software package COMSOL Multiphysics. The AC loss calculations have been carried out for isolated single-phase CroCo cable and three-phase CroCo cables. The AC loss angular dependence of a particular phase of CroCo cables during three phase operation has been studied. The current distributions of individual tapes within CroCo cables have been investigated.

cond-mat.supr-con↗

Dynamic modeling of levitation of a superconducting bulk by coupled $H$-magnetic field and Arbitrary Lagrangian-Eulerian formulations

Intrinsically stable magnetic levitation between superconductors and permanent magnets can be exploited in a variety of applications of great technical interest in the field of transportation (rail transportation), energy (flywheels) and industry. In this contribution, we present a new model for the calculation of levitation forces between superconducting bulks and permanent magnet, based on the $H$-formulation of Maxwell's equations coupled with an Arbitrary Lagrangian-Eulerian formulation. The model uses a moving mesh that adapts at each time step based on the time-change of the distance between a superconductor bulk and a permanent magnet. The model is validated against a fixed mesh model (recently in turn validated against experiments) that uses an analytical approach for calculating the magnetic field generated by the moving permanent magnet. Then, it is used to analyze the magnetic field dynamics both in field-cooled and zero-field-cooled conditions and successively used to test different configurations of permanent magnets and to compare them in terms of levitation forces. The easiness of implementation of this model and its flexibility in handling different geometries, material properties, and application scenarios make the model an attractive tool for the analysis and optimization of magnetic levitation-based applications.

cond-mat.supr-con↗

High-speed fluorescent thermal imaging of quench propagation in high temperature superconductor tapes

Fluorescent Microthermographic Imaging, a method using rare-earth fluorescent coatings with temperature-dependent light emission, was used for quench investigation in high temperature superconductors (HTS). A fluorophore was embedded in a polymer matrix and used as a coating on top of an HTS tape, while being excited with UV light and recorded with a high-speed camera. Simultaneously, the tape was pulsed with high amplitude, short duration DC current, and brought to quench with the help of a localized defect. The joule heating during a quench influences the fluorescent light intensity emitted from the coating, and by recording the local variations in this intensity over time, the heating of the tape can be visualized and the developed temperatures can be calculated. In this paper, the fluorophore Europium tris[3-(trifluoromethylhydroxymethylene)- (+)-camphorate] (EuTFC) provided sufficient temperature sensitivity and a usable temperature range from 77 K to 260 K. With the help of high-speed recordings, the normal zone development was imaged in a 20 μm copper stabilized HTS tape held in a liquid nitrogen bath, and using a calibration curve, the temperatures reached during the quench have been calculated.

physics.ins-det↗

A finite element method framework for modeling rotating machines with superconducting windings

Electrical machines employing superconductors are attractive solutions in a variety of application domains. Numerical models are powerful and necessary tools to optimize their design and predict their performance. The electromagnetic modeling of superconductors by finite-element method (FEM) is usually based on a power-law resistivity for their electrical behavior. The implementation of such constitutive law in conventional models of electrical machines is quite problematic: the magnetic vector potential directly gives the electric field and requires using a power-law depending on it. This power-law is a non-bounded function that can generate enormous uneven values in low electric field regions that can destroy the reliability of solutions. The method proposed here consists in separating the model of an electrical machine in two parts, where the magnetic field is calculated with the most appropriate formulation: the H-formulation in the part containing the superconductors and the A-formulation in the part containing conventional conductors (and possibly permanent magnets). The main goal of this work is to determine and to correctly apply the continuity conditions on the boundary separating the two regions. Depending on the location of such boundary -- in the fixed or rotating part of the machine -- the conditions that one needs to apply are different. In addition, the application of those conditions requires the use of Lagrange multipliers satisfying the field transforms of the electromagnetic quantities in the two reference systems, the fixed and the rotating one. In this article, several exemplary cases for the possible configurations are presented. In order to emphasize and capture the essential point of this modeling strategy, the discussed examples are rather simple. Nevertheless, they constitute a solid starting point for modeling more complex and realistic devices.

cond-mat.supr-con↗

Modeling and simulation of termination resistances in superconducting cables

We address the problem of modeling termination resistances which are largely responsible for the uneven distribution of currents in superconducting cables. For such purpose we present three DC models. In a first model a 0D circuit-like approach considering a continuous E-J relationship is presented. A second model uses the 2D H-Formulation of Maxwell's equations, with a new contribution to the electric field term that takes into account the voltage drop due to termination resistances. A third model, based on the 3D H-Formulation of Maxwell's equations, uses a novel technique to simulate both the termination resistances and the superconducting cable within a compact framework that calculates both contributions using two non-connected domains. Advantages and disadvantages of each model are discussed. Particular applications for which a given model is best fitted are also considered. The models' predictions are in good agreement with experimental results for a stacked-tape cable composed of 4 HTS tapes. Overall, this work presents a palette of three different numerical tools for calculating the current distribution in cables composed of multiples tapes, where the termination resistance is also taken into account. The choice of one model over another depends on the particular application and on the degree of precision needed

cond-mat.supr-con↗

Roebel cables from REBCO coated conductors: a one-century-old concept for the superconductivity of the future

Energy applications employing high-temperature superconductors (HTS), such as motors/generators, transformers, transmission lines and fault current limiters, are usually operated in the alternate current (AC) regime. In order to be efficient, the HTS devices need to have a sufficiently low value of AC loss, in addition to the necessary current-carrying capacity. Most applications are operated with currents beyond the current capacity of single conductors and consequently require cabled conductor solutions with much higher current carrying capacity, from a few kA to up to 20-30 kA for large hydro-generators. A century ago, in 1914, Ludwig Roebel invented a low-loss cable design for copper cables, which was successively named after him. The main idea behind Roebel cables is to separate the current in different strands and to provide a full transposition of the strands along the cable direction. Nowadays, these cables are commonly used in the stator of large generators. Based on the same design concept of their conventional material counterparts, HTS Roebel cables from REBCO coated conductors were first manufactured at the Karlsruhe Institute of Technology (KIT) and have been successively developed in a number of varieties that provide all the required technical features such as fully transposed strands, high transport currents and low AC losses, yet retaining enough flexibility for a specific cable design. In the past few years a large number of scientific papers have been published on the concept, manufacturing and characterization of such cables. Times are therefore mature for a review of those results. The goal is to provide an overview and a succinct and easy-to-consult guide for users, developers, and manufacturers of this kind of HTS cables.

cond-mat.supr-con↗

Potential and limits of numerical modelling for supporting the development of HTS devices

In this paper, we present a general review of the status of numerical modelling applied to the design of high temperature superconductor (HTS) devices. The importance of this tool is emphasized at the beginning of the paper, followed by formal definitions of the notions of models, numerical methods and numerical models. The state-of-the-art models are listed, and the main limitations of existing numerical models are reported. Those limitations are shown to concern two aspects: one the one hand, the numerical performance (i.e. speed) of the methods themselves is not good enough yet; on the other hand, the availability of model file templates, material data and benchmark problems is clearly insufficient. Paths for improving those elements are provided in the paper. Besides the technical aspects of the research to be further pursued, for instance in adaptive numerical methods, most recommendations command for an increased collective effort for sharing files, data, codes and their documentation.

cond-mat.supr-con↗

AC loss and coupling currents in YBCO coated conductors with varying number of filaments

Striation of HTS coated conductors (CCs) as a way to reduce their magnetization AC losses has been the subject of intense research in the past years by several groups. While the principle of this approach is well understood, its practical application on commercial material to be used in power application is still far to be implemented due to manufacturing and technological constraints. Recent advances in tape quality and striation technology are now enabling systematic investigations of the influence of the number of filaments on AC loss reduction with a consistency that was not available in the past. In this work we demonstrate the technological feasibility of reducing the magnetization losses of commercially available CC by striating them into a high number of filaments (up to 120). The loss reduction exceeds one order of magnitude and does not come at the expense of current-carrying capability: samples with 10 and 20 filaments are unaffected by the striation process, while samples with 80 and 120 filaments still retain 80 and 70% of the current-carrying potential, respectively. We also investigate the transverse resistivity in order to understand the paths followed by the coupling currents: we found that the coupling current prevalently flows in the metallic substrate, rather than in and out of the filaments. Finally, we use oxidation as a method to reduce the coupling currents and losses. The contribution of this work is three-fold: 1) It describes the know-how to produce a large number of high quality striations in commercially available CCs, greatly reducing their losses without extensively degrading their transport properties; 2) It provides a comprehensive characterization of said samples (e.g. measurements in a wide frequency range, transverse resistance profiles, influence of oxidation on DC and AC behavior); 3) It provides new insight on the patterns of the coupling currents.

cond-mat.supr-con↗

DC and AC Characterization of Pancake Coils Made from Roebel-Assembled Coated Conductor Cable

Roebel cables made of HTS coated conductors can carry high currents with a compact design and reduced AC losses. They are therefore good candidates for manufacturing coils for HTS applications such as motors and generators. In this paper we present the experimental DC and AC characterization of several coils assembled from a 5 meter long Roebel cable built at KIT, which differ in the number of turns and turn-to-turn spacing. Our experiments, supported by finite-element method (FEM) calculations, show that a more tightly wound Roebel coil, despite having a lower critical (and therefore operating) current, can produce a higher magnetic field than a loosely wound one. For a given magnetic field produced at the coil's center, all the coils have similar AC losses, with the exception of the most loosely wound one, which has much higher losses due to the relatively large current needed to produce the desired field. The experiments presented in this paper are carried out on the geometry of pancake coils made of Roebel cables, but they are exemplary of a more general strategy that, coupling experiments and numerical simulations, can be used to optimize the coil design with respect to different parameters, such as tape quantity, size, or AC loss, the relative importance of which is dictated by the specific application.

cond-mat.supr-con↗

New Experimental Method for Investigating AC-losses in Concentric HTS Power Cables

The optimization of a HTS cable design with respect to AC-losses is of crucial importance for the economic viability of the respective concept. However the experimental determination of AC-losses is not straightforward since for short cable samples the distribution of current among the super-conducting tapes is mainly determined by the contact resistances of the individual tapes. The resulting inhomogeneous current distribution definitely falsifies the results. To solve this experimental problem we present a new experimental technique. The setup is a 2m-long three phase concentric cable model for which, within each phase, the superconducting tapes (up to 30) are connected in series. The Cu-braid backwards conductors were assembled in a rotational symmetric cage type arrangement, such that their self fields at the cable cancel. If experimental peculiarities of this setup, as the strong inductive coupling between the phases and the suitable positioning of the voltage contact leads, are correctly taken into account, the currents can be controlled independently and the electrical properties of the cable can be measured unambiguously. In this paper preliminary results are presented. The work is part of the German government funded cable project AMPACITY (1 km / 20 kV/ 2 kA)

cond-mat.supr-con↗

3-D Numerical Simulations of Twisted Stacked Tape Cables

Different magnet applications require compact high current cables. Among the proposed solutions, the Twisted Stacked Tape Cable (TSTC) is easy to manufacture and has very high tape length usage efficiency. In this kind of cables the tapes are closely packed, so that their electromagnetic interaction is very strong and determines the overall performance of the cable. Numerical models are necessary tools to precisely evaluate this interaction and to predict the cable's behavior, e.g. in terms of effective critical current and magnetization currents. For this purpose, we developed a fully three-dimensional model of a TSTC, which not only takes into account the twisted geometry of these cables, but is also able to account for the contact resistances of the current terminations. The latter can have profound influence on the way the current is partitioned among the tapes, especially on short laboratory prototypes. In this paper, we first use the numerical model to compute the critical current and the magnetization AC loss of a twisted tape, showing the differences with the case of a straight tape. Then, we use it to calculate the current distribution in a TSTC cable, comparing the results with those experimentally obtained on a cable composed of four straight stacked tapes. The results show the ability of the model to simulate twisted conductors and constitutes a first step toward the simulation of TSTC in high-field magnet applications. The presented modeling approach is not restricted to the TSTC geometry, but may be used for any cable configuration with periodical translational symmetry.

cond-mat.supr-con↗

A parameter-free method to extract the superconductor's $J_c(B,θ)$ field-dependence from in-field current-voltage characteristics of HTS tapes

The estimation of the critical current ($I_c$) and AC losses of high-temperature superconductor (HTS) devices through modeling and simulation requires the knowledge of the critical current density ($J_c$) of the superconducting material. This $J_c$ is in general not constant and depends both on the magnitude ($B_{loc}$) and the direction ($θ$, relative to the tape) of the local magnetic flux density. In principle, $J_c(B_{loc},θ)$ can be obtained from the experimentally measured critical current $I_c(B_a,θ)$, where $B_a$ is the magnitude of the applied magnetic field. However, for applications where the superconducting materials experience a local field that is close to the self field of an isolated conductor, obtaining $J_c(B_{loc},θ)$ form $I_c(B_a,θ)$ is not a trivial task. It is necessary to solve an inverse problem to correct for the contribution derived from the self field. The methods presented in the literature comprise a series of approaches dealing with different degrees of mathematical regularization, such as the use of brute force or optimization methods to fit the parameters of preconceived non linear formulas. In this contribution, we present a parameter-free method that provides excellent reproduction of experimental data and requires no human interaction or preconception of the $J_c$ dependence with respect to the magnetic field. In particular, it allows going from the experimental data to a ready-to-run $J_c(B_{loc},θ)$ model in a few minutes.

cond-mat.supr-con↗

Simulation and experiments of Stacks of High Temperature Superconducting Coated Conductors Magnetized by Pulsed Field Magnetization with Multi-Pulse Technique

High temperature superconducting (HTS) bulks or stacks of coated conductors (CCs) can be magnetized to become trapped field magnets (TFMs). The magnetic fields of such TFMs can break the limitation of conventional magnets (<2 T), so they show potential for improving the performance of many electrical applications that use permanent magnets like rotating machines. Towards practical or commercial use of TFMs, effective in situ magnetization is one of the key issues. The pulsed field magnetization (PFM) is among the most promising magnetization methods in virtue of its compactness, mobility and low cost. However, due to the heat generation during the magnetization, the trapped field and flux acquired by PFM usually cannot achieve the full potential of a sample (acquired by the field cooling or zero field cooling method). The multi-pulse technique was found to effectively improve the trapped field by PFM in practice. In this work, a systematic study on the PFM with successive pulses is presented. A 2D electromagnetic-thermal coupled model with comprehensive temperature dependent parameters is used to simulate a stack of CCs magnetized by successive magnetic pulses. An overall picture is built to show how the trapped field and flux evolve with different pulse sequences and the evolution patterns are analyzed. Based on the discussion, an operable magnetization strategy of PFM with successive pulses is suggested to provide more trapped field and flux. Finally, experimental results of a stack of CCs magnetized by typical pulse sequences are presented for demonstration.

cond-mat.supr-con↗

Estimation of maximum possible trapped field in superconducting permanent magnets in 2D and 3D

The ability of stacks of superconducting tapes to trap large magnetic fields makes them ideal candidates for creating powerful permanent magnets of compact size and mass. Experimentally, several techniques are used to trap the maximum possible field in a given practical application. However, regardless of the magnetization method used, there is a physical limit to the maximum magnetic field that a given superconducting magnet can trap. This limit is given by the geometric design, the particular superconducting material used and the temperature of operation. Knowing the maximum possible trapped field is important for device design as it provides an upper limit for applications such as magnetic bearings or rotating machinery. In this work we present a collection of finite element method (FEM) models in 2D and 3D capable of estimating the maximum trapped field of stacked tape superconducting magnets. The models are computationally fast and can be used to perform parametric studies with ease. For the case of square stacks tape magnets, various sizes are considered and their estimated maximum trapped field is compared with experimental results.

cond-mat.supr-con↗