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Fuqiang Cheng

Publications and source records attributed to Fuqiang Cheng.

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Intracellular Measurement-Informed Multiscale Modeling for Scalable iPSC Manufacturing

Scalable manufacturing of human induced pluripotent stem cells (iPSCs) is essential for industrial-scale production of cell therapies and regenerative medicines. However, the 3D aggregate cultures used in manufacturing exhibit substantial spatial and metabolic heterogeneity compared with the relatively homogeneous monolayer systems used in laboratory studies, complicating mechanistic understanding and predictive metabolic modeling across culture scales. To address this challenge, we developed a modular multiscale mechanistic foundation model that links molecular, cellular, and macroscopic processes while accounting for spatial and metabolic heterogeneity. The framework integrates extracellular culture dynamics, intracellular metabolic fluxes, and cellular redox states by extending a previously established monolayer kinetic network and coupling it with a biological systems-of-systems (Bio-SoS) multiscale model for aggregate cultures, incorporating explicit redox interactions. Systematic monolayer and aggregate experiments (including multiple isotopic tracers, extracellular metabolite profiling, and two-photon optical redox imaging) were used to improve and validate the model. This integrated framework unifies heterogeneous datasets across culture configurations and enables mechanistic interpretation of metabolic and redox responses across heterogeneous culture scales, providing a quantitative foundation for scalable iPSC biomanufacturing.

q-bio.CB

A Modular Mechanistic In Silico Model for In Vitro Transcription Process Yield and Product Quality Prediction

In vitro transcription (IVT) plays a critical role in the manufacture of mRNA vaccines and therapeutics. Optimizing mRNA yield and ensuring product quality, such as capping efficiency and integrity, are essential but mechanistically complex. This study presents a modular mechanistic model of the IVT process to advance scientific understanding and improve predictive capability. The IVT reaction network is decomposed into interconnected modules describing (1) initiation and capping, (2) elongation and truncation, (3) termination and read-through, (4) mRNA degradation, (5) magnesium pyrophosphate precipitation, and (6) enzymatic degradation of pyrophosphate. Guided by biochemical principles and experimental data, kinetic models were developed for each module, accounting for mass balances, molecular complexation, and enzyme activity, and were subsequently assembled to capture coupled IVT dynamics. Multivariate residual analysis and Shapley value-based sensitivity analysis, guided by domain knowledge, were applied to iteratively improve model fidelity. These machine learning-driven analytics enabled identification of key mechanisms, supported in silico experimentation, and facilitated root-cause analysis. Combined with Gaussian-process-based batch Bayesian optimization for efficient parameter estimation, this framework establishes a scalable hybrid (mechanistic + machine learning) modeling platform that integrates heterogeneous data, accelerates model calibration, and supports rational design and optimization of mRNA manufacturing processes.

q-bio.MN

Digital Twin Calibration for Biological System-of-Systems: Cell Culture Manufacturing Process

Biomanufacturing innovation relies on an efficient Design of Experiments (DoEs) to optimize processes and product quality. Traditional DoE methods, ignoring the underlying bioprocessing mechanisms, often suffer from a lack of interpretability and sample efficiency. This limitation motivates us to create a new optimal learning approach for digital twin model calibration. In this study, we consider the cell culture process multi-scale mechanistic model, also known as Biological System-of-Systems (Bio-SoS). This model with a modular design, composed of sub-models, allows us to integrate data across various production processes. To calibrate the Bio-SoS digital twin, we evaluate the mean squared error of model prediction and develop a computational approach to quantify the impact of parameter estimation error of individual sub-models on the prediction accuracy of digital twin, which can guide sample-efficient and interpretable DoEs.

q-bio.QM