arXiv subjects

Genichiro Matsuda

Publications and source records attributed to Genichiro Matsuda.

6 recordsLinked to original sources

arXiv2026

Component Influence-Driven Fastener Reduction for Robotic Disassemblability-Aware Design Simplification

To accelerate automated remanufacturing, robotic disassembly must be considered during the product design phase. However, designers currently lack quantitative feedback to identify which structural elements hinder robotic operations. To address this, this study proposes an analytical framework that provides actionable redesign guidance focused on fastener reduction, as fasteners are numerous and ubiquitous components found in almost all manufactured products. Using a Computer-Aided Design (CAD) model and its automatically generated Contact-Connection-Constraint (CCC) graph, the framework translates robotic disassembly sequence planning outcomes into component influence scores. These scores reflect how often a component causes structural constraint violations or evaluation objective deteriorations in the robotic disassembly sequence. To visually highlight structural hindrances, the framework projects these scores onto the CAD geometry as 3D heatmaps. The system then analytically simulates the removal of highly influential fasteners. It reports the expected reductions in structural constraints, tool changes, and robot travel distances, while preventing structurally unsafe modifications by evaluating geometric stability metrics. Experiments on seven household appliances demonstrate that the framework successfully targets redundant fasteners. Removing the recommended fasteners simplified the structural dependencies by eliminating between 8 and 132 structural constraints on the graph depending on each product's structural configuration. Furthermore, it improved robotic operational efficiency by eliminating unnecessary tool change operations and shortening travel distances by 165 to 1675 millimeters wherever structurally permissible.

cs.RO↗

arXiv2026

Industrial-Grade Robust Robot Vision for Screw Detection and Removal under Uneven Conditions

As the amount of used home appliances is expected to increase despite the decreasing labor force in Japan, there is a need to automate disassembling processes at recycling plants. The automation of disassembling air conditioner outdoor units, however, remains a challenge due to unit size variations and exposure to dirt and rust. To address these challenges, this study proposes an automated system that integrates a task-specific two-stage detection method and a lattice-based local calibration strategy. This approach achieved a screw detection recall of 99.8% despite severe degradation and ensured a manipulation accuracy of +/-0.75 mm without pre-programmed coordinates. In real-world validation with 120 units, the system attained a disassembly success rate of 78.3% and an average cycle time of 193 seconds, confirming its feasibility for industrial application.

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arXiv2025

Hierarchical Planning and Scheduling for Reconfigurable Multi-Robot Disassembly Systems under Structural Constraints

This study presents a system integration approach for planning schedules, sequences, tasks, and motions for reconfigurable robots to automatically disassemble constrained structures in a non-destructive manner. Such systems must adapt their configuration and coordination to the target structure, but the large and complex search space makes them prone to local optima. To address this, we integrate multiple robot arms equipped with different types of tools, together with a rotary stage, into a reconfigurable setup. This flexible system is based on a hierarchical optimization method that generates plans meeting multiple preferred conditions under mandatory requirements within a realistic timeframe. The approach employs two many-objective genetic algorithms for sequence and task planning with motion evaluations, followed by constraint programming for scheduling. Because sequence planning has a much larger search space, we introduce a chromosome initialization method tailored to constrained structures to mitigate the risk of local optima. Simulation results demonstrate that the proposed method effectively solves complex problems in reconfigurable robotic disassembly.

cs.RO↗

arXiv2025

Modular Vacuum-Based Fixturing System for Adaptive Disassembly Workspace Integration

The disassembly of small household appliances poses significant challenges due to their complex and curved geometries, which render traditional rigid fixtures inadequate. In this paper, we propose a modular vacuum-based fixturing system that leverages commercially available balloon-type soft grippers to conform to arbitrarily shaped surfaces and provide stable support during screw-removal tasks. To enable a reliable deployment of the system, we develop a stability-aware planning framework that samples the bottom surface of the target object, filters candidate contact points based on geometric continuity, and evaluates support configurations using convex hull-based static stability criteria. We compare the quality of object placement under different numbers and configurations of balloon hands. In addition, real-world experiments were conducted to compare the success rates of traditional rigid fixtures with our proposed system. The results demonstrate that our method consistently achieves higher success rates and superior placement stability during screw removal tasks.

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arXiv2025

Affordance-Guided Dual-Armed Disassembly Teleoperation for Mating Parts

Robotic non-destructive disassembly of mating parts remains challenging due to the need for flexible manipulation and the limited visibility of internal structures. This study presents an affordance-guided teleoperation system that enables intuitive human demonstrations for dual-arm fix-and-disassemble tasks for mating parts. The system visualizes feasible grasp poses and disassembly directions in a virtual environment, both derived from the object's geometry, to address occlusions and structural complexity. To prevent excessive position tracking under load when following the affordance, we integrate a hybrid controller that combines position and impedance control into the teleoperated disassembly arm. Real-world experiments validate the effectiveness of the proposed system, showing improved task success rates and reduced object pose deviation.

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arXiv2024

Many-Objective-Optimized Semi-Automated Robotic Disassembly Sequences

This study tasckles the problem of many-objective sequence optimization for semi-automated robotic disassembly operations. To this end, we employ a many-objective genetic algorithm (MaOGA) algorithm inspired by the Non-dominated Sorting Genetic Algorithm (NSGA)-III, along with robotic-disassembly-oriented constraints and objective functions derived from geometrical and robot simulations using 3-dimensional (3D) geometrical information stored in a 3D Computer-Aided Design (CAD) model of the target product. The MaOGA begins by generating a set of initial chromosomes based on a contact and connection graph (CCG), rather than random chromosomes, to avoid falling into a local minimum and yield repeatable convergence. The optimization imposes constraints on feasibility and stability as well as objective functions regarding difficulty, efficiency, prioritization, and allocability to generate a sequence that satisfies many preferred conditions under mandatory requirements for semi-automated robotic disassembly. The NSGA-III-inspired MaOGA also utilizes non-dominated sorting and niching with reference lines to further encourage steady and stable exploration and uniformly lower the overall evaluation values. Our sequence generation experiments for a complex product (36 parts) demonstrated that the proposed method can consistently produce feasible and stable sequences with a 100% success rate, bringing the multiple preferred conditions closer to the optimal solution required for semi-automated robotic disassembly operations.

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