arXiv subjects

Gerhard Dehm

Publications and source records attributed to Gerhard Dehm.

At least 37 records · Page 2Linked to original sources

arXiv2024

Fabrication and extreme micromechanics of additive metal microarchitectures

The mechanical performance of metallic metamaterials with 3-dimensional solid frames is typically a combination of the geometrical effect ("architecture") and the characteristic size effects of the base material ("microstructure"). In this study, for the first time, the temperature- and rate-dependent mechanical response of copper microlattices has been investigated. The microlattices were fabricated via a localized electrodeposition in liquid (LEL) process which enables high-precision additive manufacturing of metal at the micro-scale. The metal microlattices possess a unique microstructure with micron sized grains that are rich with randomly oriented growth twins and near-ideal nodal connectivity. Importantly, copper microlattices exhibited unique temperature (-150 and 25 degree C) and strain rate (0.001~100 s-1) dependent deformation behavior during in situ micromechanical testing. Systematic compression tests of fully dense copper micropillars, equivalent in diameter and length to the struts of the microlattice at comparable extreme loading conditions, allow us to investigate the intrinsic deformation mechanism of copper. Combined with the post-mortem microstructural analysis, substantial shifts in deformation mechanisms depending on the temperature and strain rate were revealed. On the one hand, at room temperature (25 degree C), dislocation slip based plastic deformation occurs and leads to a localized deformation of the micropillars. On the other hand, at cryogenic temperature (-150 degree C), mechanical twinning occurs and leads to relatively homogeneous deformation of the micropillars. Based on the intrinsic deformation mechanisms of copper, the temperature and strain rate dependent deformation behavior of microlattices could be explained.

cond-mat.mtrl-sci↗

arXiv2024

Nanoscale brittle-to-ductile transition of the C15 CaAl$_2$ Laves phase

The influence of temperature on the deformation behaviour of the C15 CaAl$_2$ Laves phase, a key constituent for enhancing the mechanical properties of Mg alloys up to service temperatures of 200 °C, remains largely unexplored. This study presents, for the first time, the nanoscale brittle-to-ductile transition (BDT) of this intermetallic phase through in situ testing including nanoindentation, scratch testing, and micropillar splitting conducted at elevated temperatures. By correlating observations from these techniques, changes in deformation of CaAl$_2$ were identified in relation to temperature. High-temperature nanoindentation quantitatively determined the temperature range for the BDT, and revealed that CaAl$_2$ undergoes a BDT at ~0.55T$_m$, exhibiting an intermediate region of microplasticity. A noticeable decrease in nanoindentation hardness was observed at ~450-500 °C, accompanied by an increase in residual indent size, while indentation cracking was not observed above 300 °C. Results from high-temperature micropillar splitting revealed cracking and brittle pillar splitting up to 300 °C, with an increase in apparent fracture toughness from 0.9 $\pm$ 0.1 MPa$\cdot\sqrt m$ to 2.8 $\pm$ 0.3 MPa$\cdot\sqrt m$, and subsequent crack-free plastic deformation from 400 °C. Transmission electron microscopy analysis of the deformed material from nanoindentation revealed that the BDT of CaAl$_2$ may be attributed to enhanced dislocation plasticity with increasing temperature.

cond-mat.mtrl-sci↗

arXiv2024

Fracture of the $C$15 CaAl$_2$ Laves phase at small length-scales

The cubic $C$15 CaAl$_2$ Laves phase is a crucial brittle intermetallic precipitate in Mg-Al-Ca alloys. Although knowledge of the mechanical properties of coexisting phases is essential for improved alloy design, the fracture toughness is not yet studied experimentally due to the need for miniaturised testing. Here, micropillar splitting and microcantilever bending are used to experimentally determine the toughness of CaAl$_2$. It is found that the toughness value of ~1 $MPa\cdot\sqrt m$ from pillar splitting is largely insensitive to sample heat treatment, ion beam used for fabrication, micropillar diameter, and surface orientation. From nanoindentation supported by electron channelling contrast imaging and backscatter diffraction, fracture is observed to take place mostly on {011} planes. Atomistic fracture simulations on a model $C$15 Laves phase showed that the preference of {011} cleavage planes over the more energetically favourable {111} is due to lattice trapping and kinetics controlling fracture. Using rectangular microcantilever bending tests where the notch plane was misoriented to the closest possible {112} cleavage plane by ~8°, and the closest {001}, {011} and {111} plane by >20°, a toughness of ca. 2 $MPa\cdot\sqrt m$ was determined along with the electron microscopy observation of significant deviations of the crack path, demonstrating that preferential crystallographic cleavage planes determine the toughness in this material. Further investigation using pentagonal microcantilevers with precise alignment of the notch with the cleavage planes revealed similar fracture toughness values for different low-index planes. The results presented here are the first detailed experimental study of fracture toughness of the $C$15 CaAl$_2$ Laves phase, and can be understood in terms of crack plane and crack front dependent fracture toughness.

cond-mat.mtrl-sci↗

arXiv2023

Constructing phase diagrams for defects by correlated atomic-scale characterization

Phase transformations and crystallographic defects are two essential tools to drive innovations in materials. Bulk materials design via tuning chemical compositions has been systematized using phase diagrams. We show here that the same thermodynamic concept can be applied to understand the chemistry at defects. We present a combined experimental and modelling approach to scope and build phase diagrams for defects. The discovery was enabled by triggering phase transformations of individual defects through local alloying, and sequentially imaging the structural and chemical changes using atomic-resolution scanning transmission electron microscopy. By observing atomic-scale phase transformations of a Mg grain boundary through Ga alloying, we exemplified the method to construct a grain boundary phase diagram using ab initio simulations and thermodynamic principles. The methodology enables a systematic development of defect phase diagrams to propel a new paradigm for materials design utilizing chemical complexity and phase transformations at defects.

cond-mat.mtrl-sci↗

arXiv2023

Microstructure of a spark-plasma-sintered Fe2VAl-type Heusler alloy for thermoelectric application

The influence of microstructure on thermoelectricity is increasingly recognized. Approaches for microstructural engineering can hence be exploited to enhance thermoelectric performance, particularly through manipulating crystalline defects, their structure, and composition. Here, we focus on a full-Heusler Fe2VAl-based compound that is one of the most promising thermoelectric materials containing only Earth-abundant, non-toxic elements. A Fe2VTa0.05Al0.95 cast alloy was atomized under a nitrogen-rich atmosphere to induce nitride precipitation. Nanometer- to micrometer-scale microstructural investigations by advanced scanning electron microscopy and atom probe tomography (APT) are performed on the powder first and then on the material consolidated by spark-plasma sintering for an increasing time. APT reveals an unexpected pick-up of additional impurities from atomization, namely W and Mo. The microstructure is then correlated with local and global measurements of the thermoelectric properties. At grain boundaries, segregation and precipitation locally reduce the electrical resistivity, as evidenced by in-situ four-point probe measurements. The final microstructure contains a hierarchy of structural defects, including individual point defects, dislocations, grain boundaries, and precipitates, that allow for a strong decrease in thermal conductivity. In combination, these effects provide an appreciable increase in thermoelectric performance.

cond-mat.mtrl-sci↗

arXiv2023

Effect of Pore Formation on Redox-Driven Phase Transformation

When solid-state redox-driven phase transformations are associated with mass loss, vacancies are produced that develop into pores. These pores can influence the kinetics of certain redox and phase transformation steps. We investigated the structural and chemical mechanisms in and at pores in a combined experimental-theoretical study, using the reduction of iron oxide by hydrogen as a model system. The redox product (water) accumulates inside the pores and shifts the local equilibrium at the already reduced material back towards re-oxidation into cubic-Fe1-xO (where x refers to Fe deficiency, space group Fm3-m). This effect helps to understand the sluggish reduction of cubic-Fe1-xO by hydrogen, a key process for future sustainable steelmaking.

cond-mat.mtrl-sci↗

arXiv2023

Universality of grain boundary phases in fcc metals: Case study on high-angle [111] symmetric tilt grain boundaries

Grain boundaries often exhibit ordered atomic structures. Increasing amounts of evidence have been provided by transmission electron microscopy and atomistic computer simulations that different stable and metastable grain boundary structures can occur. Meanwhile, theories to treat them thermodynamically as grain boundary phases have been developed. Whereas atomic structures were identified at particular grain boundaries for particular materials, it remains an open question if these structures and their thermodynamic excess properties are material specific or generalizable to, e.g., all fcc metals. In order to elucidate that question, we use atomistic simulations with classical interatomic potentials to investigate a range of high-angle [111] symmetric tilt grain boundaries in Ni, Cu, Pd, Ag, Au, Al, and Pb. We could indeed find two families of grain boundary phases in all of the investigated grain boundaries, which cover most of the standard fcc materials. Where possible, we compared the atomic structures to atomic-resolution electron microscopy images and found that the structures match. This poses the question if the grain boundary phases are simply the result of sphere-packing geometry or if material-specific bonding physics play a role. We tested this using simple model pair potentials and found that medium-ranged interactions are required to reproduce the atomic structures, while the more realistic material models mostly affect the grain boundary (free) energy. In addition to the structural investigation, we also report the thermodynamic excess properties of the grain boundaries, explore how they influence the thermodynamic stability of the grain boundary phases, and detail the commonalities and differences between the materials.

cond-mat.mtrl-sci↗

arXiv2022

Atomic resolution observations of silver segregation in a [111] tilt grain boundary in copper

Alloying a material and hence segregating solutes to grain boundaries is one way to tailor a material to the demands of its application. Direct observation of solute segregation is necessary to understand how the interfacial properties are altered. In this study, we investigate the atomic structure of a high angle grain boundary both in pure copper and upon silver segregation by aberration-corrected scanning transmission electron microscopy and spectroscopy. We further correlate the experiments to atomistic simulations to quantify the local solute excess and its impact on grain boundary properties. We observe that the grain boundary structure remains intact upon silver segregation and up to five different positions within a structural unit serve as segregation sites. By combining the atomic resolution observation with atomistic modelling, we are able to quantify the local silver concentration and elucidate the underlying segregation mechanism.

cond-mat.mtrl-sci↗

arXiv2022

Interstitial segregation has the potential to mitigate liquid metal embrittlement in iron

The embrittlement of metallic alloys by liquid metals leads to catastrophic material failure and severely impacts their structural integrity. The weakening of grain boundaries by the ingress of liquid metal and preceding segregation in the solid are thought to promote early fracture. However, the potential of balancing between the segregation of cohesion-enhancing interstitial solutes and embrittling elements inducing grain boundary decohesion is not understood. Here, we unveil the mechanisms of how boron segregation mitigates the detrimental effects of the prime embrittler, zinc, in a $Σ5\,[0\,0\,1]$ tilt grain boundary in $α-$Fe ($4~at.\%$ Al). Zinc forms nanoscale segregation patterns inducing structurally and compositionally complex grain boundary states. Ab-initio simulations reveal that boron hinders zinc segregation and compensates for the zinc induced loss in grain boundary cohesion. Our work sheds new light on how interstitial solutes intimately modify grain boundaries, thereby opening pathways to use them as dopants for preventing disastrous material failure.

cond-mat.mtrl-sci↗

arXiv2022

Atomic motifs govern the decoration of grain boundaries by interstitial solutes

Grain boundaries, the two-dimensional (2D) defects between differently oriented crystals, control mechanical and transport properties of materials. Our fundamental understanding of grain boundaries is still incomplete even after nearly a century and a half of research since Sorby first imaged grains. Here, we present a systematic study, over 9 orders of magnitude of size scales, in which we analyze 2D defects between two neighboring crystals across five hierarchy levels and investigate their crystallographic, compositional, and electronic features. The levels are (a) the macroscale interface alignment and grain misorientation (held constant here); (b) the systematic mesoscopic change in the inclination of the grain boundary plane for the same orientation difference; (c) the facets, atomic motifs (structural units), and internal nanoscopic defects within the boundary plane; (d) the grain boundary chemistry; and (e) the electronic structure of the atomic motifs. As a model material, we use Fe alloyed with B and C, exploiting the strong interdependence of interface structure and chemistry in this system. This model system is the basis of the 1.9 billion tons of steel produced annually and has an eminent role as a catalyst. Surprisingly, we find that even a change in the inclination of the GB plane with identical misorientation impacts GB composition and atomic arrangement. Thus, it is the smallest structural hierarchical level, the atomic motifs, which control the most important chemical properties of the grain boundaries. This finding not only closes a missing link between the structure and chemical composition of such defects but also enables the targeted design and passivation of the chemical state of grain boundaries to free them from their role as entry gates for corrosion, hydrogen embrittlement, or mechanical failure.

cond-mat.mtrl-sci↗

arXiv2022

Green laser powder bed fusion based fabrication and rate-dependent mechanical properties of copper lattices

Lattice structures composed of periodic solid frames and pores can be utilized in energy absorption applications due to their high specific strength and large deformation. However, these structures typically suffer from post-yield softenings originating from the limited plasticity of available material choices. This study aims to resolve such an issue by fabricating lattice structures made of ductile pure copper (Cu). For the first time, Cu lattice structures are fabricated through laser-powder bed fusion (L-PBF) with green laser (λ = 515 nm). Structural and microstructural analysis confirm that the lattice structures consist of well-defined unit cells and show dense microstructure. The deformation behavior is investigated under a wide range of strain rates from ~0.001 /s to ~1000 /s. The stress-strain curves exhibit a smooth and continuous deformation without any post-yield softening, which can be attributed to the intrinsic mechanical properties of Cu. Correlated with post-mortem microscopy examination, the rate-dependent deformation behavior of pure Cu lattice structures is investigated and rationalized. The current work suggests that the complex Cu architectures can be fabricated by L-PBF with green laser and the lattice structures made of ductile metal are suitable for dynamic loading applications.

physics.app-ph↗

arXiv2022

Chemical Partitioning at Crystalline Defects in PtAu as a Pathway to Stabilize Electrocatalysts

Dissolution of electrocatalysts during long-term and dynamic operation is a challenging problem in energy conversion and storage devices such as fuel cells and electrolyzers. To develop stable electrocatalysts, we adopt the design concept of segregation engineering, which uses solute segregation prone to electrochemical dissolution at internal defects, i.e., grain boundaries and dislocations. We showcase the feasibility of this approach by stabilizing a model Pt catalyst with an addition of more noble Au (approximately 5 atomic percent). We characterized the defects' nanoscale structure and chemistry, and monitored the electrochemical dissolution of Pt and PtAu alloys by online inductively coupled plasma mass spectrometry. Once segregated to defects, Au atoms can stabilize and hence passivate the most vulnerable sites against electrochemical dissolution and improve the stability and longevity of the Pt electrocatalysts by more than an order of magnitude. This opens pathways to use solute segregation to defects for the development of more stable nanoscale electrocatalysts, a concept applicable for a wide range of catalytic systems.

cond-mat.mtrl-sci↗

arXiv2022

The origin of jerky dislocation motion in high-entropy alloys

Dislocations in single-phase concentrated random alloys, including high- entropy alloys (HEAs), repeatedly encounter pinning during glide, resulting in jerky dislocation motion. While solute-dislocation interaction is well understood in conventional alloys, the origin of individual pinning points in concentrated random alloys is a matter of debate. In this work, we investigate the origin of dislocation pinning in the CoCrFeMnNi HEA. In- situ transmission electron microscopy studies reveal wavy dislocation lines and a jagged glide motion under external loading, even though no segregation or clustering is found around Shockley partial dislocations. Atomistic simulations reproduce the jerky dislocation motion and link the repeated pinning to local fluctuations in the Peierls friction. We demonstrate that the density of high local Peierls friction is proportional to the critical stress required for dislocation glide and the dislocation mobility.

cond-mat.mtrl-sci↗

arXiv2022

Preferred corrosion pathways for oxygen in Al2Ca-twin boundaries and dislocations

With an ongoing discussion on the oxygen diffusion along crystal defects remaining, it is difficult to study this phenomenon in Al containing intermetallic materials due to its rapid and passivating oxide formation. We report here the observation of enhanced oxygen diffusion along crystal defects, i.e. dislocations and twin boundaries, in the C15 Al 2 Ca Laves phase and how the presence of oxygen induces structural changes at these defects. Three main phases were identified and characterized structurally by aberration-corrected, atomic resolution scanning transmission electron microscopy, analytically by energy dispersive X-ray spectroscopy and electron energy loss spectroscopy. Unlike the C15 bulk phase, the twin boundary and dislocation transformed into a few nanometer wide amorphous phase, which depletes in Al and Ca but is highly enriched in oxygen. The dislocation even shows coexistence of the amorphous phase with a simple Al-rich A1 fcc phase. This A1 phase only depletes in Ca, not in Al (Al remains at bulk concentration), and is also enriched in oxygen. The Al-rich A1 phase is coherent with the C15 matrix. Electron energy loss spectroscopy revealed the amorphous phase to be Al 2 O 3 . We thereby show as one of the first studies that oxygen diffusion along crystal defects, especially also at the twin boundary can induce the formation of an amorphous oxide along themselves. The identification of oxygen-induced transformation at strained defects has to be considered when the material is exposed to air during plastic deformation at elevated temperatures.

cond-mat.mtrl-sci↗

arXiv2021

Free, flexible and fast: orientation mapping using the multi-core and GPU-accelerated template matching capabilities in the python-based open source 4D-STEM analysis toolbox Pyxem

This work presents the new template matching capabilities implemented in Pyxem, an open source Python library for analyzing four-dimensional scanning transmission electron microscopy (4D-STEM) data. Template matching is a brute force approach for deriving local crystal orientations. It works by comparing a library of simulated diffraction patterns to experimental patterns collected with nano-beam and precession electron diffraction (NBED and PED). This is a computationally demanding task, therefore the implementation combines efficiency and scalability by utilizing multiple CPU cores or a graphical processing unit (GPU). The code is built on top of the scientific python ecosystem, and is designed to support custom and reproducible workflows that combine the image processing, template library generation, indexation and visualisation all in one environment. The tools are agnostic to file size and format, which is significant in light of the increased adoption of pixelated detectors from different manufacturers. This paper details the implementation, validation, and benchmarking results of the method. The method is illustrated by calculating orientation maps of nanocrystalline materials and precipitates embedded in a crystalline matrix. The combination of speed and flexibility opens the door for automated parameter studies and real-time on-line orientation mapping inside the TEM.

cond-mat.mtrl-sci↗

arXiv2021

Microstructure, grain boundary evolution and anisotropic Fe segregation in (0001) textured Ti thin films

The structure and chemistry of grain boundaries (GBs) are crucial in determining polycrystalline materials' properties. Faceting and solute segregation to minimize the GB energy is a commonly observed phenomenon. In this paper, a deposition process to obtain pure tilt GBs in titanium (Ti) thin films is presented. By increasing the power density, a transition from polycrystalline film growth to a maze bicrystalline Ti film on SrTiO$_3$ (001) substrate is triggered. All the GBs in the bicrystalline thin film are characterized to be $Σ$13 [0001] coincident site lattice (CSL) boundaries. The GB planes are seen to distinctly facet into symmetric {$\bar{7}520$} and asymmetric {$10\bar{1}0$} // {$11\bar{2}0$} segments of 20-50~nm length. Additionally, EDS reveals preferential segregation of iron (Fe) in every alternate symmetric {$\bar{7}520$} segment. Both the faceting and the segregation are explained by a difference in the CSL density between the facet planes. Furthermore, in the GB plane containing Fe segregation, atom probe tomography is used to experimentally determine the GB excess solute to be 1.25~atoms/nm$^{2}$. In summary, the study reveals for the first time a methodology to obtain bicrystalline Ti thin films with strong faceting and anisotropy in iron (Fe) segregation behaviour within the same family of planes.

cond-mat.mtrl-sci↗

arXiv2021

Dual phase patterning during a congruent grain boundary phase transition in elemental copper

The phase behavior of grain boundaries can have a strong influence on interfacial properties. Little is known about the emergence of grain boundary phases in elemental metal systems and how they transform. Here, we observe the nanoscale patterning of a grain boundary by two alternating grain boundary phases with distinct atomic structures in elemental copper by atomic resolution imaging. The same grain boundary phases are found by grain boundary structure search indicating a first-order transformation. Finite temperature atomistic simulations reveal a congruent, diffusionless transition between these phases under ambient pressure. The patterning of the grain boundary at room temperature is dominated by the grain boundary phase junctions separating the phase segments. Our analysis suggests that the reduced mobility of the phase junctions at low temperatures kinetically limits the transformation, but repulsive elastic interactions between them and disconnections could additionally stabilize the pattern formation.

cond-mat.mtrl-sci↗

arXiv2021

Understanding grain boundary electrical resistivity in Cu: the effect of boundary structure

Grain boundaries (GBs) in metals usually increase electrical resistivity due to their distinct atomic arrangement compared to the grain interior. While the GB structure has a crucial influence on the electrical properties, its relationship with resistivity is poorly understood. Here, we perform a systematic study on the resistivity and structure relationship in Cu tilt GBs, employing high resolution in-situ electrical measurements coupled with atomic structure analysis of the GBs. Excess volume and energies of selected GBs are calculated using molecular dynamics simulations. We find a consistent relation between the coincidence site lattice (CSL) type of the GB and its resistivity. The most resistive GBs are high range of low-angle GBs (misorientation 14 to 18 degrees) with twice the resistivity of high angle tilt GBs, due to the high dislocation density and corresponding strain fields. Regarding the atomistic structure, GB resistivity approximately correlates with the GB excess volume. Moreover, we show that GB curvature increases resistivity by about 80%, while phase variations and defects within the same CSL type do not considerably change it.

cond-mat.mtrl-sci↗