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arXiv2026

Toward 3D Printable Non-Planar Electroadhesive Structures for Active Anchoring

This paper investigates multi-material 3D printing as a method to fabricate non-planar structures with 3D-printed electrode patterns for electroadhesion. We printed flat electroadhesion pads as a planar benchmark and cylindrical pads as a non-planar demonstration, with conductive interdigitated electrodes 3D printed as part of the structure. Normal-force measurements showed voltage-controlled modulation in both geometries. At 3 kV, the flat pads generated approximately 0.11-0.13 N, while the cylindrical pads reached approximately 0.16 N at 5 N preload. These results demonstrate a step toward printed parts with built-in, electrically controlled adhesion and friction, beyond conventional planar electroadhesion pads.

cs.RO↗

arXiv2026

Sensitivity increase of 3D printed, self-sensing, carbon fibers structures with conductive filament matrix due to flexural loading

The excellent structural and piezoresistive properties of continuous carbon fiber make it suitable for both structural and sensing applications. This work studies the use of 3D printed, continuous carbon fiber reinforced beams as self-sensing structures. It is demonstrated how the sensitivity of these carbon fiber strain gauges can be increased irreversibly by means of a pretreatment by pre-stressing the sensors with a large compressive bending load. The increase in the gauge factor is attributed to local progressive fiber failure, due to the combination of the thermal residual stress from the printing process and external loading. The coextrusion of conductive filament around the carbon fibers is demonstrated as a means of improving the reliability, noise and electrical connection of the sensors. A micrograph of the sensor cross section shows that the conductive filament contacts the various carbon fiber bundles. All-in-all, the use of pre-stressing carbon fiber strain gauges in combination with coextrusion of conductive filament hold promises for 3D printed structural sensors with a high sensitivity.

eess.SY↗