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Gregory E. Hilmas

Publications and source records attributed to Gregory E. Hilmas.

3 recordsLinked to original sources

The Case Against Hall-Petch Hardening in High Entropy Carbide Ceramics

Grain size is often used with the Hall-Petch relationship to justify differences in hardness in ceramic materials. Herein, hardness does not vary systematically with grain-size for fully dense, single-phase (Cr,Mo,Ta,V,W)C1-δ high entropy carbide ceramics for grain sizes that varied by a factor of three. Fully dense, single-phase ceramics with grain sizes from 9.3+/-0.3 to 28.8+/-0.7 microns exhibited a pronounced indentation size effect, with Vickers hardness decreasing from ~28-30 GPa at 0.49 N to ~20-21 GPa at 9.81 N, and Berkovich nanohardness ranging from 26 to 30 GPa at 10 mN. However, at a given load, hardness remained within a narrow range across the grain-size series, and no consistent Hall-Petch dependence was resolved. The lack of grain-size dependence likely indicates that the deformation volume sampled by the indenter was not controlled by grain-boundary interactions; instead, hardness was governed primarily by indentation load and local response of the rock salt carbide matrix.

cond-mat.mtrl-sci

Grain Growth Kinetics in (Cr,Mo,Ta,V,W)C1-δ High-Entropy Carbide Ceramics

Understanding grain-boundary mobility during spark plasma sintering can enable microstructure control in high-entropy carbides, yet quantitative grain-growth kinetics remain scarce. In this work, grain growth kinetics and densification behavior were investigated for single-phase fully dense (Cr,Mo,Ta,V,W)C1-δ high-entropy carbide ceramics. Specimens were densified by spark plasma sintering for a constant dwell time of 10 min at temperatures between 1750 °C and 1950 °C to isolate the role of temperature on microstructural evolution. Increasing sintering temperature produced grain growth and increased lattice parameter, while maintaining a single-phase rock salt structure. Elemental mapping showed a progressive reduction of Ta segregation with increasing sintering temperature, suggesting enhanced chemical homogenization at elevated temperatures. Grain growth kinetics were analyzed using a normal grain growth model with an assumed growth exponent of n=3, physically reasonable for grain-boundary-controlled growth influenced by solute and vacancy pinning. Arrhenius analysis of the growth factor yielded an apparent activation energy of approximately 620 kJ mol-1, comparable to diffusion-controlled processes in refractory transition-metal carbides. Densification curves revealed rapid consolidation prior to reaching the peak temperature followed by temperature-dominated grain coarsening. These results establish quantitative relationships between densification temperature, grain growth, and diffusion kinetics in a carbide system, providing insight into the microstructural stability of high-entropy, ultra-high-temperature carbide ceramics.

cond-mat.mtrl-sci

Thermal and Electrical Properties of (Cr,Mo,Ta,V,W)C High-Entropy Carbide Ceramics

The synthesis and characterization, along with the resulting properties, of fully dense \((\mathrm{Cr, Mo, Ta, V, W})\mathrm{C}\) high-entropy carbide ceramics were studied. The ceramics were synthesized from metal oxide and carbon powders by carbothermal reduction, followed by spark plasma sintering at various temperatures for densification. Increasing the densification temperature resulted in grain growth and an increase in the lattice parameter. Thermal diffusivity increased linearly with testing temperature, resulting in thermal conductivity values ranging from approximately \(7~\mathrm{W\,m^{-1}\,K^{-1}}\) at room temperature to \(12~\mathrm{W\,m^{-1}\,K^{-1}}\) at \(200~^\circ\mathrm{C}\). Measured heat capacity values matched theoretical estimates made using the Neumann--Kopp rule. Room-temperature electrical resistivity decreased from \(137\) to \(120~μΩ\cdot\mathrm{cm}\) as the excess carbon decreased from \(5.4\) to \(0.1~\mathrm{vol\%}\), suggesting an enhanced electronic contribution to thermal conductivity as excess carbon decreased. All specimens exhibited a Vickers hardness of approximately \(29~\mathrm{GPa}\) under a \(0.49~\mathrm{N}\) load. These results underscore the tunability of this high-entropy carbide system.

cond-mat.mtrl-sci