arXiv subjects

Gregory S. Rohrer

Publications and source records attributed to Gregory S. Rohrer.

7 recordsLinked to original sources

arXiv2026

Shear-Coupled Grain Growth Statistics

Grain growth (GG), driven by grain boundary (GB) migration, is a fundamental mechanism of microstructural evolution in polycrystalline materials. GB migration is frequently accompanied by a relative shear displacement of grains meeting at GBs, a phenomenon known as shear coupling. This coupling induces internal stresses within the microstructure, which recent studies have shown to play a decisive role in dictating the evolution of microstructure and GG pathways. This work provides a detailed characterization of the statistical features of two-dimensional GG in the presence of GB shear coupling through continuum modeling of GB migration that incorporates fundamental microscopic mechanisms and diffuse-interface simulations. We demonstrate that incorporating shear coupling produces a more heterogeneous, less equiaxed microstructure than conventional curvature-driven GG, while yielding topological and geometric properties consistent with experimental and atomistic observations. We further demonstrate that as grain grows, internal stress relaxes. Highly stressed grains shrink faster, and lightly stressed grains grow faster than other grains. These findings demonstrate that internal stress, an intrinsic feature of GG, profoundly changes essential features of GG microstructure and kinetics, consistent with experiments and atomic-scale simulations.

cond-mat.mtrl-sci↗

arXiv2025

Why Grain Growth is Not Curvature Flow

Grain growth in polycrystals is traditionally considered a capillarity-driven process, where grain boundaries (GBs) migrate toward their centers of curvature (i.e., mean curvature flow) with a velocity proportional to the local curvature (including extensions to account for anisotropic GB energy and mobility). Experimental and simulation evidence shows that this simplistic view is untrue. We demonstrate that the failure of the classical mean curvature flow description of grain growth mainly originates from the shear deformation naturally coupled with GB motion (i.e., shear coupling). Our findings are built on large-scale microstructure evolution simulations incorporating the fundamental (crystallography-respecting) microscopic mechanism of GB migration. The nature of the deviations from curvature flow revealed in our simulations is consistent with observations in recent experimental studies on different materials. This work also demonstrates how to incorporate the mechanical effects that are essential to the accurate prediction of microstructure evolution.

cond-mat.mtrl-sci↗

arXiv2025

Accurate grain boundary plane distributions for textured microstructures from stereological analysis of orthogonal two-dimensional electron backscatter diffraction orientation maps

We present a method for obtaining qualitatively accurate grain boundary plane distributions (GBPD) for textured microstructures using a stereological calculation applied to two-dimensional electron backscatter diffraction (EBSD) orientation maps. Stereology, applied to 2D EBSD orientation maps, is currently the fastest method of obtaining GBPDs. Existing stereological methods are not directly applicable to textured microstructures because of the biased viewing perspectives for different grain boundary types supplied from a single planar orientation map. The method presented in this work successfully removes part of this bias by combining data from three orthogonal EBSD orientation maps for stereology. This is shown here to produce qualitatively correct GBPDs for heavily textured synthetic microstructures with hexagonal and tetragonal crystal symmetries. Synthetic microstructures were generated to compare the stereological GBPD to a known ground truth, as the true GBPD could be obtained from a triangular mesh of the full grain boundary network in 3D. The triangle mesh data contained all five macroscopic parameters to fully describe the grain boundary structure. It was observed that our stereological method overestimated the GBPD anisotropy. However, qualitative analysis of the GBPD remains useful. Furthermore, it was found that combining data from three orthogonal sections gives reliable results when sectioning the texture's primary axes.

cond-mat.mtrl-sci↗

arXiv2024

Impact of grain boundary energy anisotropy on grain growth

A threshold dynamics model of grain growth that accounts for the anisotropy in the grain boundary energy has been used to simulate experimentally observed grain growth of polycrystalline Ni. The simulation reproduces several aspects of the observed microstructural evolution that are not found in the results of simulations assuming isotropic properties. For example, the relative areas of the lowest-energy twin boundaries increase as the grains grow and the average grain boundary energy decreases with grain growth. This decrease in energy occurs because the population of higher-energy grain boundaries decreases while the population of lower-energy boundaries increases as the total grain boundary area decreases. This phenomenon emerges from the assumption of anisotropic grain boundary energies without modification of the energy minimizing algorithm. These findings are consistent with the observation that, in addition to the decrease in grain boundary area, additional energy is dissipated during grain growth by a decrease in the average grain boundary energy.

cond-mat.mtrl-sci↗

arXiv2023

Grain boundary migration in polycrystalline $α$-Fe

High energy x-ray diffraction microscopy was used to image the microstructure of $α$-Fe before and after a 600 $^\circ$C anneal. These data were used to determine the areas, curvatures, energies, and velocities of approximately 40,000 grain boundaries. The measured grain boundary properties depend on the five macroscopic grain boundary parameters. The velocities are not correlated with the product of the mean boundary curvature and grain boundary energy, usually assumed to be the driving force. Boundary migration is made up of area changes (lateral motion) and translation (normal motion) and both contribute to the total migration. Through the lateral motion component of the migration, low energy boundaries tend to expand in area while high energy boundaries shrink, reducing the average energy through grain boundary replacement. The driving force for this process is not related to curvature and might disrupt the expected curvature-velocity relationship.

cond-mat.mtrl-sci↗

arXiv2022

Relative Grain Boundary Energies from Triple Junction Geometry: Limitations to Assuming the Herring Condition in Nanocrystalline Thin Films

Grain boundary character distributions (GBCD) are routinely measured from bulk microcrystalline samples by electron backscatter diffraction (EBSD) and serial sectioning can be used to reconstruct relative grain boundary energy distributions (GBED) based on the 3D geometry of triple lines, assuming that the Herring condition of force balance is satisfied. These GBEDs correlate to those predicted from molecular dynamics (MD); furthermore, the GBCD and GBED are found to be inversely correlated. For nanocrystalline thin films, orientation mapping via precession enhanced electron diffraction (PED) has proven effective in measuring the GBCD, but the GBED has not been extracted. Here, the established relative energy extraction technique is adapted to PED data from four sputter deposited samples: a 40 nm-thick tungsten film and a 100 nm aluminum film as-deposited, after 30 and after 150 minutes annealing at 400°C. These films have columnar grain structures, so serial sectioning is not required to determine boundary inclination. Excepting the most energetically anisotropic and highest population boundaries, i.e. aluminum Σ3 boundaries, the relative GBED extracted from these data do not correlate with energies calculated using MD nor do they inversely correlate with the experimentally determined GBCD for either the tungsten or aluminum films. Failure to reproduce predicted energetic trends implies that the conventional Herring equation cannot be applied to determine relative GBEDs and thus geometries at triple junctions in these films are not well described by this condition; additional geometric factors must contribute to determining triple junction geometry and boundary network structure in spatially constrained, polycrystalline materials.

cond-mat.mtrl-sci↗

arXiv2022

Comparison of simulated and measured grain volume changes during grain growth

The three-dimensional microstructure of Ni, observed after five annealing intervals, was compared to simulations of grain growth using the threshold dynamics method with the assumption of capillarity as the only driving force. A grain-by-grain comparison made it possible to identify the sources of differences between the simulation and experiment. The most significant difference was for grains of the smallest sizes, which the simulation predicted would lose volume and disappear at a greater rate than observed in the experiment. The loss of grains created errors in the numbers of neighbors of the remaining grains, and it was found that errors in the simulated grain volume were correlated to errors in the number of near neighbors. While anisotropic grain boundary properties likely play a role in the differences, the size dependence of the errors suggest that it might be necessary to include a size dependence in the model for grain boundary migration kinetics.

cond-mat.mtrl-sci↗