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Grethe Winther

Publications and source records attributed to Grethe Winther.

10 recordsLinked to original sources

Automated Burgers Vector Identification for Individual Dislocations in Bulk Crystals

Weak-beam imaging in dark-field X-ray microscopy (DFXM) can resolve individual dislocations in bulk crystals, but assigning Burgers vectors from the resulting contrast typically requires manual comparison with forward simulations. Here, we train a physics-informed convolutional neural network (CNN) on geometrical optics simulations of isolated dislocations in face-centred cubic (FCC) aluminium, incorporating crystallographic constraints into the learning pro- cess. The model identifies Burgers vectors from weak-beam integrated rocking-curve images. On synthetic test data, the model achieves an accuracy of approximately 93%. In an experimental cross-slip case, the constrained model as- signs 72.7% of the layer-wise predictions to the reference Burgers vector. These results show that simulation-trained, physics-informed CNNs represent a step toward automated dislocation identification in DFXM.

cond-mat.mtrl-sci

Revealing Dislocation Interactions Controlling Mechanical Properties of Metals

During plastic deformation, metals change shape while continuously becoming stronger. The microscopic origin of these processes lies in the proliferation and movement of line defects, dislocations, and the subsequent self-organisation and pinning of dislocations on lattice imperfections, including other dislocations. The nature of these multiscale processes has remained elusive because in situ observations have not been feasible. We present 3D movies of how dislocations pile up near an obstacle, deeply within a mm-sized pure Al sample and during tensile deformation. Cross-slip is found to provide a mechanism for the dislocations to escape the pile-up, leading to pronounced intermittent behaviour. Such data support a new generation of dislocation dynamics and micro-mechanics modelling.

cond-mat.mtrl-sci

Unexpected Planar Dislocation Boundary Formation in FCC Metals Captured by Dark-Field X-ray Microscopy and Continuum Dislocation Dynamics

Validating dislocation patterning models against in situ imaging experiments is a longstanding goal in materials physics. Here, we provide the first direct morphological comparison of such models. Using in situ Dark-Field X-ray Microscopy (DFXM), we map the local orientations in high-purity aluminium deformed along [100] and find unexpected planar dislocation boundaries aligned with {111} slip planes that form prior to the development of a conventional dislocation cell structure. To explain this behaviour, we generate synthetic DFXM contrast images from a continuum dislocation dynamics (CDD) simulation. This mesoscale model, using nickel as a high stacking fault energy (SFE) FCC analogue, independently predicts the formation of the same {111} planar boundary types. This correspondence demonstrates that state-of-the-art CDD and DFXM experimental data can be used synergistically - despite differences in strain rates and length scales - as a practical route for refining continuum theories of plasticity.

cond-mat.mtrl-sci

Towards Interfacing Dark-Field X-ray Microscopy to Dislocation Dynamics Modeling

Deformation gradient tensor fields are reconstructed in three dimensions (mapping all 9 tensor components) using synthetic Dark-Field X-ray Microscopy data. Owing to the unique properties of the microscope, our results imply that the evolution of deformation fields can now be imaged non-destructively, in situ, and within deeply embedded crystalline elements. The derived regression framework and sampling scheme operate under the kinematic diffraction approximation and are well-suited for studying microstructure evolution during plastic deformation. We derive the deformation conditions under which diffraction vectors extracted from DFXM images can be uniquely associated to the deformation gradient tensor field of the sample. The analysis concludes that the deformation gradient tensor field must vary linearly over line segments defined by the X-ray beam width and the diffracted ray path. The proposed algorithms are validated against numerical simulations for realistic noise levels. Reconstructions of a simulated single straight-edge dislocation show that the Burgers vector components can be recovered with an error of <2%. The mean absolute error of the reconstructed elastic distortion field was found to be <10^-6. By taking the curl of the elastic distortion field, local dislocation densities are derived, yielding a reconstructed dislocation core position with sub-pixel accuracy. The significance of directly measuring the elastic distortion and the dislocation density tensor fields is discussed in the context of continuum theory of dislocations. Such measurements can also be interfaced with continuum dislocation dynamics by providing data that can guide the development and validation, thus extending the relevant models to finite strain regimes.

cond-mat.mtrl-sci

Observing formation and evolution of dislocation cells during plastic deformation

During plastic deformation of metals and alloys, dislocations self-organise in cells, which subsequently continuously decrease in size. How and when these processes take place has remained elusive, because observations of the structural dynamics in the bulk have not been feasible. We here present X-ray diffraction microscopy movies of the structural evolution during tensile deformation of a mm-sized aluminium (111) single crystal. The formation and subsequent development of 40,000 cells are visualised. We reveal that cells form in a stochastic and isotropic manner already at 1% strain. We show that the cell size and dislocation density distributions are log-normal and bi-modal Gaussian distributions, respectively, throughout. This insight leads to an interpretation of the formation and evolution steps in terms of universal stochastic multiplicative processes. This work will guide dislocation dynamics modelling, as it provides unique results on cell formation.

cond-mat.mtrl-sci

Microstructure and Stress Mapping in 3D at Industrially Relevant Degrees of Plastic Deformation

Strength, ductility, and failure properties of metals are tailored by plastic deformation routes. Predicting these properties requires modeling of the structural dynamics and stress evolution taking place on several length scales. Progress has been hampered by a lack of representative 3D experimental data at industrially relevant degrees of deformation. We present an X-ray imaging based 3D mapping of an aluminum polycrystal deformed to the ultimate tensile strength (32% elongation). The extensive dataset reveals significant intra-grain stress variations (36 MPa) up to at least half of the inter-grain variations (76 MPa), which are dominated by grain orientation effects. Local intra-grain stress concentrations are candidates for damage nucleation. Such data are important for models of structure-property relations and damage.

cond-mat.mtrl-sci

3D Microstructural and Strain Evolution During the Early Stages of Tensile Deformation

Dislocation patterning and self-organization during plastic deformation are associated with work hardening, but the exact mechanisms remain elusive. This is partly because studies of the structure and local strain during the initial stages of plastic deformation has been a challenge. Here we use Dark Field X-ray Microscopy to generate 3D maps of embedded $350 \times 900 \times 72 \,\mu\mathrm{m}^3$ volumes within three pure Al single crystals, all oriented for double slip on the primary and conjugate slip systems. These were tensile deformed by 0.6$\%$, 1.7$\%$ and 3.6$\%$, respectively. Orientation maps revealed the existence of two distinct types of planar dislocation boundaries both at 0.6$\%$ and 1.7$\%$ but no systematic patterning. At 3.6$\%$, these boundaries have evolved into a well-defined checkerboard pattern, characteristic of Geometrically Necessary Boundaries, GNBs. The GNB spacing is $\approx$ 14 $\mu$m and the misorientation $\approx$ 0.2{\deg}, in fair agreement with those at higher strains. By contrast to the sharp boundaries observed at higher strains, the boundaries are associated with a sinusoidal orientation gradient. Maps of the elastic strain along the (111) direction exhibit fluctuations of $\pm 0.0002 $ with an average domain size of 3 $\mu$m.

cond-mat.mtrl-sci

Extensive 3D Mapping of Dislocation Structures in Bulk Aluminum

Thermomechanical processing such as annealing is one of the main methods to tailor the mechanical properties of materials, however, much is unknown about the reorganization of dislocation structures deep inside macroscopic crystals that give rise to those changes. Here, we demonstrate the self-organization of dislocation structures upon high-temperature annealing in a mm-sized single crystal of aluminum. We map a large embedded 3D volume ($100\times300\times300$ $\mu $m$^3$) of dislocation structures using dark field x-ray microscopy (DFXM), a diffraction-based imaging technique. Over the wide field of view, DFXM's high angular resolution allows us to identify subgrains, separated by dislocation boundaries, which we identify and characterize down to the single-dislocation level using computer-vision methods. We demonstrate how even after long annealing times at high temperatures, the remaining low density of dislocations still pack into well-defined, straight dislocation boundaries (DBs) that lie on specific crystallographic planes. In contrast to conventional grain growth models, our results show that the dihedral angles at the triple junctions are not the predicted 120$\degree$, suggesting additional complexities in the boundary stabilization mechanisms. Mapping the local misorientation and lattice strain around these boundaries shows that the observed strain is shear, imparting an average misorientation around the DB of $\approx 0.003-0.006 \degree{}$

cond-mat.mtrl-sci

On the implementation of dislocation reactions in continuum dislocation dynamics modeling of mesoscale plasticity

The continuum dislocation dynamics framework for mesoscale plasticity is intended to capture the dislocation density evolution and the deformation of crystals when subjected to mechanical loading. It does so by solving a set of transport equations for dislocations concurrently with crystal mechanics equations, with the latter being cast in the form of an eigenstrain problem. Incorporating dislocation reactions in the dislocation transport equations is essential for making such continuum dislocation dynamics predictive. A formulation is proposed to incorporate dislocation reactions in the transport equations of the vector density-based continuum dislocation dynamics. This formulation aims to rigorously enforce dislocation line continuity using the concept of virtual dislocations that close all dislocation loops involved in cross slip, annihilation, and glissile and sessile junction reactions. The addition of virtual dislocations enables us to accurately enforce the divergence free condition upon the numerical solution of the dislocation transport equations for all slip systems individually. A set of tests were performed to illustrate the accuracy of the formulation and the solution of the transport equations within the vector density-based continuum dislocation dynamics. Comparing the results from these tests with an earlier approach in which the divergence free constraint was enforced on the total dislocation density tensor or the sum of two densities when only cross slip is considered shows that the new approach yields highly accurate results. Bulk simulations were performed for a face centered cubic crystal based on the new formulation and the results were compared with discrete dislocation dynamics predictions of the same. The microstructural features obtained from continuum dislocation dynamics were also analyzed with reference to relevant experimental observations.

cond-mat.mtrl-sci

In-Situ Visualization of Long-Range Defect Interactions at the Edge of Melting

Connecting a bulk material's microscopic defects to its macroscopic properties is an age-old problem in materials science. Long-range interactions between dislocations (line defects) are known to play a key role in how materials deform or melt, but we lack the tools to connect these dynamics to the macroscopic properties. We introduce time-resolved dark-field X-ray microscopy to directly visualize how dislocations move and interact over hundreds of micrometers, deep inside bulk aluminum. With real-time movies, we reveal the thermally-activated motion and interactions of dislocations that comprise a boundary, and show how weakened binding forces inhomogeneously destabilize the structure at 99% of the melting temperature. Connecting dynamics of the microstructure to its stability, we provide important opportunities to guide and validate multiscale models that are yet untested.

cond-mat.mtrl-sci