arXiv subjects

Hans-Joachim Egelhaaf

Publications and source records attributed to Hans-Joachim Egelhaaf.

8 recordsLinked to original sources

arXiv2025

Understanding the effect of drying time in process-structure-performance relationships for PM6-Y6 organic solar cells

Making solution-cast organic solar cells industrially available generally comes at the cost of significant performance losses compared to device prototypes manufactured under laboratory conditions. Adjusting solvent evaporation kinetics is postulated to recover efficiency. Yet, a comprehensive characterization of their effect, independently of other property-defining parameters, is lacking. Thus, the present objective is to isolate the influence of the solvent drying rate on solution-deposited organic active layer nanomorphologies and performances. To this end, a specially designed gas quenching technique is employed to fabricate PM6:Y6 donor-acceptor films under systematic variations of evaporation conditions. Using an extensive investigation protocol that combines insights from numerical simulations and experimental measurements, process-structure-performance relationships are unraveled. It is found that higher drying rates imply finer and more dispersed nanomorphologies with increased fractions of amorphous material. This enhances electric charge generation, thereby improving short-circuit current density and overall cell performance. The open-circuit voltage is also boosted under accelerated evaporation due to changes in the aggregation mode of the Y6 small molecule that induce higher effective bandgaps. The results demonstrate that the developed gas-quenching technique is a valuable tool for optimizing the performance of upscaled organic photovoltaics, as it is readily compatible with high-throughput equipment, such as roll-to-roll coating machines.

cond-mat.mtrl-sci↗

arXiv2024

Fully printed flexible perovskite solar modules with improved energy alignment by tin oxide surface modification

Fully printed flexible perovskite solar cells (f-PSCs) show great potential for the commercialization of perovskite photovoltaics owing to their compatibility with high-throughput roll-to-roll (R2R) production. However, the challenge remains in the deficiency in controlling interfacial recombination losses of the functional layer, causing remarkable loss of power conversion efficiency (PCE) in industrial production. Here, a fullerene-substituted alkylphosphonic acid dipole layer is introduced between the R2R-printed tin oxide electron transport layer and the perovskite active layer to reduce the energetic barrier and to suppress surface recombination at the buried interface. The resulting f-PSCs exhibit a PCE of 17.0% with negligible hysteresis, retain 95% of their initial PCE over 3000 bending cycles and achieve a T95 lifetime of 1200 h under 1 sun and 65 degreeC in nitrogen atmosphere. Moreover, the fully printed flexible perovskite solar mini-modules (f-PSMs) with a 20.25 cm2 aperture area achieve a PCE of 11.6%. The encapsulated f-PSMs retain 90% of their initial PCE after 500 h damp-heat testing at 65 degreeC and 85% relative humidity (ISOS-D3). This work marks an important progress toward the realization of efficient and stable flexible perovskite photovoltaics for commercialization.

cond-mat.mtrl-sci↗

arXiv2024

All Inkjet-printed Organic Solar Cells on 3D Objects

Drop-on-demand inkjet printing is a promising and commercially relevant technology for producing organic electronic devices of arbitrary shape on a wide variety of different substrates. In this work we transfer the inkjet printing process of organic photovoltaic devices from 2D to 3D substrates, using a 5-axis robot system equipped with a multi nozzle inkjet printing unit. We present a ready-to-use 3D printing system for industrial application, using a 5-axis motion system controlled by commercial 3D motion software, combined with a commonly used multi-nozzle inkjet print head controlled by the corresponding printing software. The very first time inkjet-printed solar cells on glass/ITO with power conversion efficiencies (PCE) of up to 7% are realized on a 3D object with surfaces tilted by angles of up to 60° against the horizontal direction. Undesired ink flow during deposition of the inkjet-printed layers was avoided by proper ink formulation. In order to be able to print organic (opto-)electronic devices also on substrates without sputtered indium tin oxide bottom electrode, the bottom electrode was inkjet-printed from silver nanoparticle (AgNP) ink, resulting in the first all inkjet-printed (i.e., including bottom electrode) solar cell on a 3D object ever with a record PCE of 2.5%. This work paves the way for functionalizing even complex objects, such as cars, mobile phones, or Internet of Things (IoT) applications with inkjet-printed (opto-)electronic devices.

physics.app-ph↗

arXiv2024

On the theoretical framework for meniscus-guided manufacturing of large-area OPV modules

For the manufacturing of thin films of solution-processable organic semiconductors, e.g. for organic photovoltaics (OPV), meniscus guided-coating techniques are the method of choice for large-scale industrial applications. However, the process requires an in-depth understanding of the respective fluid dynamics to control the resulting film thickness. In this article, we derive an analytical expression to describe the layer thickness of coatings manufactured with a trapezoidal-shaped applicator as a function of various fluid and process parameters. The analytical calculations are compared with results from computational fluid dynamics (CFD) simulations and experimental data for an industrially relevant OPV active material system. The analytical calculations are compared with results from computational fluid dynamics (CFD) simulations and experimental data for an industrially relevant OPV active material system. The good agreement of all three approaches demonstrates the potential of the analytical and simulative methods to reduce time- and resource-consuming experiments to a minimum. Furthermore, our theoretical model can be used to enhance the homogeneity of large-area coatings by means of an acceleration profile of the applicator that can compensate the liquid loss during the coating process. The respective analytical expression is validated by simulated and experimentally obtained data for long-distance coatings. Finally, this approach is used to fabricate a large-area OPV module with new world record efficiency.

physics.comp-ph↗

arXiv2023

Guidelines for Material Design in Semitransparent Organic Solar Cells

Organic solar cells (OSCs) are uniquely suited for semitransparent applications due to their adjustable absorption spectrum. However, most high-performance semitransparent cells reported to date are based on materials that have shown high power conversion efficiency for opaque devices. We therefore present a model to assess the optimum efficiency and transparency for a specific donor and acceptor band gap. The absorption characteristics of both donor and acceptor are modeled with spectral data of typical absorber materials from the literature which are adjusted to achieve the desired band gap value. The results show three distinct regions of high light utilization efficiency if the photopic curve is employed as a weighting function (corresponding to window applications), and a broad maximum for the plant action spectrum as a weighting function (corresponding to greenhouse applications). When comparing these findings to reported experimental values, it is evident that the band gaps of the materials used for the experimental studies do not correspond to the maxima identified by our simulation model. The analysis of the energy levels of molecules recorded in the literature confirms that all band gaps and therefore all LUE maxima are chemically feasible so that the performance of semitransparent OSCs can be further improved by designing materials with optimized absorption spectra.

cond-mat.mtrl-sci↗

arXiv2023

Matching the photocurrent of perovskite/organic tandem solar modules by varying the cell width

Photocurrent matching in conventional monolithic tandem solar cells is achieved by choosing semiconductors with complementary absorption spectra and by carefully adjusting the optical properties of the complete top and bottom stacks. However, for thin film photovoltaic technologies at the module level, another design variable significantly alleviates the task of photocurrent matching, namely the cell width, whose modification can be readily realized by the adjustment of the module layout. Herein we demonstrate this concept at the experimental level for the first time for a 2T-mechanically stacked perovskite (FAPbBr3)/organic (PM6:Y6:PCBM) tandem mini-module, an unprecedented approach for these emergent photovoltaic technologies fabricated in an independent manner. An excellent Isc matching is achieved by tuning the cell widths of the perovskite and organic modules to 7.22 mm (PCEPVKT-mod= 6.69%) and 3.19 mm (PCEOPV-mod= 12.46%), respectively, leading to a champion efficiency of 14.94% for the tandem module interconnected in series with an aperture area of 20.25 cm2. Rather than demonstrating high efficiencies at the level of small lab cells, our successful experimental proof-of-concept at the module level proves to be particularly useful to couple devices with non-complementary semiconductors, either in series or in parallel electrical connection, hence overcoming the limitations imposed by the monolithic structure.

cond-mat.mtrl-sci↗

arXiv2021

Phase-field simulation of liquid-vapor equilibrium and evaporation of fluid mixtures

In solution-processing of thin films, the material layer is deposited from a solution composed of several solutes and solvents. The final morphology and hence the properties of the film often depend on the time needed for the evaporation of the solvents. This is typically the case for organic photoactive or electronic layers. Therefore, it is important to be able to predict the evaporation kinetics of such mixtures. We propose here a new phase-field model for the simulation of evaporating fluid mixtures and simulate their evaporation kinetics. Similar to the Hertz-Knudsen theory, the local liquid-vapor equilibrium is assumed to be reached at the film surface and evaporation is driven by diffusion away from this gas layer. In the situation where the evaporation is purely driven by the liquid-vapor equilibrium, the simulations match the behavior expected theoretically from the free energy: for evaporation of pure solvents, the evaporation rate is constant and proportional to the vaporpressure. For mixtures, the evaporation rate is in general strongly time-dependent because of the changing composition of the film. Nevertheless, for highly non-ideal mixtures, such as poorly compatible fluids or polymer solutions, the evaporation rate becomes almost constant in the limit of low Biot numbers. The results of the simulation have been successfully compared to experiments on a polystyrene-toluene mixture. The model allows to take into account deformations of the liquid-vapor interface and therefore to simulate film roughness or dewetting.

physics.app-ph↗

arXiv2020

A phase-field model for the evaporation of thin film mixtures

The performance of solution-processed solar cells strongly depends on the geometrical structure and roughness of the photovoltaic layers formed during film drying. During the drying process, the interplay of crystallization and liquid-liquid demixing leads to the structure formation on the nano- and microscale and to the final rough film. In order to better understand how the film structure can be improved by process engineering, we aim at theoretically investigating these systems by means of phase-field simulations. We introduce an evaporation model based on the Cahn-Hilliard equation for the evolution of the fluid concentrations coupled to the Allen-Cahn equation for the liquid-vapour phase transformation. We demonstrate its ability to match the experimentally measured drying kinetics and study the impact of the parameters of our model. Furthermore, the evaporation of solvent blends and solvent-vapour annealing are investigated. The dry film roughness emerges naturally from our set of equations, as illustrated through preliminary simulations of spinodal decomposition and film drying on structured substrates.

physics.app-ph↗