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Hengxu Song

Publications and source records attributed to Hengxu Song.

12 recordsLinked to original sources

Mass weighting algorithm optimizes Fourier-based physics-informed neural network in adhesive contact mechanics

Physics-informed neural networks (PINNs) for elastic contact mechanics suffer from a spectral stiffness imbalance,that is, the elastic kernel grows linearly with wave number, causing short-wavelength modes to dominate gradient updates and stall convergence of the macroscopic deformation. We introduce a spectral preconditioning strategy that reweights displacement gradients in Fourier space before back-propagation, amplifying low wavenumber components through a mass weighting (MW) function while suppressing sub-grid noise via a built-in low-pass filter. Applied to adhesive line contact problems, the mass weighted PINN reaches machine-zero residual loss within 400 Adam iterations for specified benchmark, whereas the reference benchmark stalls at three orders of magnitude higher loss. The converged displacement and contact stress fields agree quantitatively with Green's function molecular dynamics (GFMD) solutions for both smooth Hertz contact at pressures spanning tension to compression and rough surfaces with roughness covering several decades of wavelength. The method operates directly on a uniform real-space grid, requires no explicit Green's function integration or quadrature rules, and is formulated entirely in terms of minimising a scalar energy function. Extension to two-dimensional rough surfaces is direct, as both the Fourier elastic energy and the spectral preconditioner depend only on the wave-number magnitude.

cond-mat.soft

A stochastic model for elastoplastic contact of rough surfaces incorporating scale-dependent hardness

The stress concentrations caused by inherent roughness of natural and manufactured surfaces often induce plastic deformation at contact interfaces, a challenge compounded by competing influences of the size effect of plastic deformation and self-affine rough surface topography. To address this, we developed a novel methodology based on stochastic theory using compounded Chapman-Kolmogorov equations, for the first time, to solve elastoplastic contact problems involving scale-dependent hardness. Our approach formulates three integral equations describing the evolution of probability density functions of elastic contact pressure, relative plastic contact area, and relative non-contact area across geometrical scales. We thoroughly investigate the effects of scale-dependent hardness on contact pressure distribution, relative elastic and plastic contact areas, and the area-to-load relationship. By adjusting various mechanical and material properties, our model predicts a smooth transition from linear elasticity to elastic-plastic behavior and finally to full plasticity. A key advancement is the derivation of a new topographic yield parameter incorporating a wider range of material and geometrical properties, aiding identification of contact status. Numerical solutions enable highly precise determination of elastic and plastic limits via curve-fitting, and we also provide a new diagram for rapid identification of contact status. This study pioneers a stochastic process framework for applying the compounded Chapman-Kolmogorov equation to rough surface contact analysis, and the integral equations characterizing how interfacial properties evolve with scale could offer valuable insights for other multidisciplinary fields where multiscale roughness is critical, such as earthquakes, electrical contact, and contact electrification.

cond-mat.stat-mech

Field-theoretical approach to estimate mean gap and gap distribution in randomly rough surface contact mechanics

We extend the statistical field-theoretical framework of rough surface contact mechanics to characterize the interfacial gap between an elastic half-space and a randomly rough surface incorporating exponential repulsion. Building upon a cumulant expansion to second-order, we derive an explicit analytical relation between the mean gap and the applied normal pressure. This result provides a closed-form expression for the drift and diffusion coefficients in a convection-diffusion equation governing the scale-dependent evolution of the gap distribution. Solving this equation with appropriate initial and boundary conditions yields the gap distribution under varying external pressures. Both the mean gap and the gap distribution are found to be in good agreement with Green's function molecular dynamics (GFMD) simulations. Our results demonstrate that the field-theoretical approach enables quantitative predictions not only for contact stresses but also for interfacial gap in rough surface contacts.

cond-mat.soft

Data-mining of In-Situ TEM Experiments: on the Dynamics of Dislocations in CoCrFeMnNi Alloys

High entropy alloys are a class of materials with many significant improvements in terms of mechanical properties as compared to ``classical'' alloys. The corresponding structure-property relations are not yet entirely clear, but it is commonly believed that the good mechanical performance is strongly related to dislocation interactions with the complex energy landscape formed due to alloying. Although in-situ Transmission Electron Microscopy (TEM) allows high-resolution studies of the structure and dynamics of moving dislocations and makes the local obstacle/energy ``landscape'' directly visible in the geometry of dislocations; such observation, however, are merely qualitative, and detailed three-dimensional analyses of the interaction between dislocations and the energy landscape is still missing. In this work, we utilized dislocations as ``probes'' for the local energy maxima which play the role of pinning points for the dislocation movement. To this end, we developed a unique data-mining approach that can perform coarse-grained spatio-temporal analysis, making ensemble averaging of a considerable number of snapshots possible. We investigate the effect of pinning points on the dislocation gliding behavior of CoCrFeMnNi alloy during in-situ TEM straining and find that (i) the pinning point strength changes when dislocations glide through and (ii) the pinning point moves along the direction close to the Burgers vector direction. Our data-mining method can be applied to dislocation motion in general, making it a useful tool for dislocation research.

cond-mat.mtrl-sci

Orientation-related twinning and dislocation glide in a Cantor High Entropy Alloy at room and cryogenic temperature studied by in situ TEM straining

In situ straining experiments were performed in a TEM on an equimolar CoCrFeMnNi (Cantor) high entropy alloy at room and cryogenic temperature. Perfect and partial dislocation activity were recorded in both cases. Twinning directly follows the development of partial dislocation shearing that has various origins (perfect dislocation splitting, anchoring). It is shown that, although twinning is more frequently observed at liquid nitrogen temperature, its prevalence depends mainly on crystal orientation. As a result, twinning and perfect dislocation plasticity are likely to occur jointly in random oriented polycrystals, even at early stages of deformation.

cond-mat.mtrl-sci

Data-mining of dislocation microstructures: concepts for coarse-graining of internal energies

Continuum models of dislocation plasticity require constitutive closure assumptions, e.g., by relating details of the dislocation microstructure to energy densities. Currently, there is no systematic way for deriving or extracting such information from reference simulations, such as discrete dislocation dynamics or molecular dynamics. Here, a novel data-mining approach is proposed through which energy density data from systems of discrete dislocations can be extracted. Our approach relies on a systematic and controlled coarse-graining process and thereby is consistent with the length scale of interest. For data-mining, a range of different dislocation microstructures that were generated from 2D and 3D discrete dislocation dynamics simulations, are used. The analyses of the data sets result in energy density formulations as function of various dislocation density fields. The proposed approach solves the long-standing problem of voxel-size dependent energy calculation during coarse graining of dislocation microstructures. Thus, it is crucial for any continuum dislocation dynamics simulation.

cond-mat.mtrl-sci

Multiscale study of the dynamic friction coefficient due to asperity plowing

A macroscopically nominal flat surface is rough at the nanoscale level and consists of nanoasperities. Therefore, the frictional properties of the macroscale-level rough surface are determined by the mechanical behaviors of nanoasperity contact pairs under shear. In this work, we first used molecular dynamics simulations to study the non-adhesive shear between single contact pairs. Subsequently, to estimate the friction coefficient of rough surfaces, we implemented the frictional behavior of a single contact pair into a Greenwood-Williamson-type statistical model. By employing the present multiscale approach, we used the size, rate, and orientation effects, which originated from nanoscale dislocation plasticity, to determine the dependence of the macroscale friction coefficient on system parameters, such as the surface roughness and separation, loading velocity, and direction. Our model predicts an unconventional dependence of the friction coefficient on the normal contact load, which has been observed in nanoscale frictional tests. Therefore, this model represents one step toward understanding some of the relevant macroscopic phenomena of surface friction at the nanoscale level.

cond-mat.mes-hall

Predicting the flow stress and dominant yielding mechanisms: analytical models based on discrete dislocation plasticity

Dislocations are the carriers of plasticity in crystalline materials. Their collective interaction behavior is dependent on the strain rate and sample size. In small specimens, details of the nucleation process are of particular importance. In the present work, discrete dislocation dynamics (DDD) simulations are performed to investigate the dominant yielding mechanisms in single crystalline copper pillars with diameters ranging from 100 to 800 nm. Based on our simulations with different strain rates and sample size, we observe a transition of the relevant nucleation mechanism from "dislocation multiplication" to "surface nucleation". Two physics-based analytical models are established to quantitatively predict this transition, showing a good agreement for different strain rates with our DDD simulation data and with available experimental data. Therefore, the proposed analytical models help to understand the interplay between different physical parameters and nucleation mechanisms and are well suitable to estimate the material strength for different material properties and under given loading conditions.

cond-mat.mtrl-sci

Bending, Nanoindentation and Plasticity Noise in FCC single and poly crystals

We present a high-throughput nanoindentation study of in-situ bending effects on incipient plastic deformation behavior of polycrystalline and single-crystalline pure aluminum and pure copper at ultra-nano depths (<200nm). We find that hardness displays a statistically inverse dependence on in-plane stress for indentation depths smaller than 10nm, and the dependence disappears for larger indentation depths. In addition, plastic noise in the nanoindentation force and displacement displays statistically robust noise features, independently of applied stresses. Our experimental results suggest the existence of a regime in FCC crystals where ultra-nano hardness is sensitive to residual applied stresses, but plasticity pop-in noise is insensitive to it.

cond-mat.mtrl-sci

The Universality Class of Nano-Crystal Plasticity: Self-Organization and Localization in Discrete Dislocation Dynamics

The universality class of the avalanche behavior in plastically deforming crystalline and amorphous systems has been commonly discussed, despite the fact that the microscopic defect character in each of these systems is different. In contrast to amorphous systems, crystalline flow stress increases dramatically at high strains and/or loading rates. We perform simulations of a two-dimensional discrete dislocation dynamics model that minimally captures the phenomenology of nanocrystalline deformation. In the context of this model, we demonstrate that a classic rate-dependence of dislocation plasticity at large rates (> 1000/s), fundamentally controls the system's statistical character as it competes with dislocation nucleation: At large rates, the behavior is statistically dominated by long-range correlations of "dragged" mobile dislocations. At small rates, plasticity localization dominates in small volumes and a spatial integration of avalanche behaviors takes place.

cond-mat.mtrl-sci

Discrete Dislocation Dynamics Simulations of Nanoindentation with Pre-stress: Hardness and Statistics of Abrupt Plastic Events

The yield surface in crystal plasticity can be approached from various directions during mechanical loading. We consider the competition between nanoindentation and tensile loading towards plastic yielding. For this purpose, we develop a two-dimensional discrete dislocation model that is then utilized to investigate the hardness and pop-in event statistics during nanoindentation of single crystal under tensile pre-stress. Indentation is performed by using cylindrical (circular in 2D) indentation with varying radius and under both displacement and load control. Tensile in-plane stress, varying from zero to yield strength, is assigned to investigate the effect of pre-stress on hardness and pop-in statistics. At small indentation depths, the measured hardness is found to be smaller for larger tensile pre-stress; therefore, we conclude that nanoindentation can be used to detect plasticity. When indentation depth is larger, the effect of pre-stress is barely seen. Moreover, we discuss event statistics and the related effect of pre-stress.

cond-mat.mtrl-sci

Obstacles and sources in dislocation dynamics: Strengthening and statistics of abrupt plastic events in nanopillar compression

Mechanical deformation of nanopillars displays features that are distinctly different from the bulk behavior of single crystals: Yield strength increases with decreasing size and plastic deformation comes together with strain bursts or/and stress drops (depending on loading conditions) with a very strong sensitivity of the stochasticity character on material preparation and conditions. The character of the phenomenon is standing as a paradox: While these bursts resemble the universal, widely independent of material conditions, noise heard in bulk crystals using acoustic emission (AE) techniques, they strongly emerge primarily with decreasing size and increasing strength in nanopillars. In this paper, we present a realistic but minimal discrete dislocation plasticity model for the elasto-plastic deformation of nanopillars that is consistent with the main experimental observations of nano pillar compression experiments and provides a clear insight to this paradox. With increasing sample size, the model naturally transitions between the typical progressive behavior of nanopillars to a behavior that resembles evidence for bulk mesoscale plasticity. The combination of consistent strengthening, large flow stress fluctuations and critical avalanches is only observed in the {\it depinning regime} where obstacles are much stronger than dislocation sources; in contrast, when dislocation source strength becomes comparable to obstacle barriers, then yield strength size effects are absent but plasticity avalanche dynamics is strongly universal, across sample width and aspect-ratio scales. Finally, we elucidate the mechanism that leads to the connection between depinning and size effects in our model dislocation dynamics. In this way, our model builds a way towards unifying statistical aspects of mechanical deformation across scales.

cond-mat.mtrl-sci